Advantages of Batch-Type Pyrolysis Oil Refining Equipment

Advantages of Batch-Type Pyrolysis Oil Refining Equipment

The core advantages of batch-type pyrolysis oil refining equipment lie in four dimensions: investment threshold, operational adaptability, operation and maintenance difficulty, and safety performance, which are highly suitable for small and medium-sized production projects or newcomers to the industry. The details are as follows:

Low investment cost and favorable production threshold

Compared with continuous pyrolysis oil refining equipment, batch-type equipment features a simpler structure and does not require complex continuous feeding, slag discharge and automatic control systems, resulting in lower initial equipment procurement costs and infrastructure investment. Meanwhile, the equipment covers a small area and has low requirements for plant supporting facilities, enabling investors to quickly enter the organic waste pyrolysis and oil refining field with a smaller capital scale. It is ideal for start-up enterprises or individual practitioners.

Flexible raw material processing and production operation, adapting to multi-scenario needs

The equipment supports compatible processing of multiple raw materials. Whether it is waste tires, waste plastics, oily sludge, industrial waste rubber or other types of organic waste, parameters such as pyrolysis temperature and reaction duration can be flexibly adjusted according to the characteristics of raw materials, eliminating the need for equipment modification for a single type of raw material. In addition, the equipment adopts a single-furnace batch production mode, allowing flexible arrangement of production plans based on order volume. The equipment can be shut down immediately after the completion of single-furnace production, avoiding the raw material inventory pressure and production capacity waste caused by continuous production. It is especially suitable for order-based and small-batch production scenarios.

Simple operation with controllable labor and operation & maintenance costs

The operation process of the complete equipment is relatively simplified. There is no need to equip a professional technical operation and maintenance team. Generally, only 1–2 workers who have received basic training can complete the whole operation process from feeding, temperature control to slag discharge. The daily maintenance of the equipment is carried out on a single-furnace basis. The objectives of maintenance and troubleshooting are clear, and the maintenance cycle and cost are highly predictable, which greatly reduces the difficulty of later operation and management.

High operational safety and strong risk controllability

The batch-type equipment adopts a single-furnace sealed design. After each batch of production, processes such as cooling and pressure relief will be carried out before subsequent cleaning and feeding, avoiding risks such as seal aging and material leakage caused by long-term high-temperature and high-pressure operation of continuous equipment. Meanwhile, the single-furnace independent operation mode allows for the scenario of "shutting down the faulty single furnace while keeping other furnaces in normal production", preventing the shutdown of the entire system due to local problems, and further improving the safety and stability of the production process.