1-10 tpd Waste plastic pyrolysis equipment manufacturer in China

Waste Plastic pyrolysis equipment:

The cracking technology used in Waste plastic pyrolysis equipmentt uses thermal energy to break down large molecules into small molecules.
The following products are obtained through waste tire refining equipment: 45%-55% fuel oil, 30%-35% carbon black, 10%-15% steel wire, 8%-10% combustible gas. This project can achieve 100% waste tire recycling, you can not only obtain economic benefits, but also improve the local environment and avoid garbage pollution. 

Technical Parameters:

 Application Of Final Products

Oil yield：

 List of 12Tons/D Waste Tyre Pyrolysis Plant:

2.Specifications of 12 Tons /D Waste Tyre Pyrolysis Plant Project:
Raw material: Waste Tire(12 tons )
Oil output: 40%-45% (4-5.5tons)
Carbon output: 35% (4.2tons)
Steel Wire output:15%(1.8tons)
Gas output: 10-20% (400M3)
Heating material: Nature gas, coal, pyrolysis oil, wood
Heating method:Direct heat
Heating value:500-600 Kcal/ M3
Forms of work:Batch Type
Structure Type: Horizontal Rotation
Feeding way:Artificial feed, Hydraulic feed 
Operating pressure: Atmospheric pressure
Reactor speed: 0.4turn/minute
Material of reactor: boiler steel Q345R 
Thickness of reactor: 16 mm
Cooling mode: Water spray cooling
Transfer method: Gear transmission
Pyrolysis plant area needed:  200-300M2
20(Lengthen)x15M(width)x8M(Height) You also need prepare the feeding area, about 20 M2

Main products

(1). Batch Type Pyrolysis Plants

Performance Feature

• Whole tyre feed,no need to break, which reduces cost.

• Adopt multilevel cooling circulation to get more fuel oil.

• Discharge process through pulse dust removal processing,no dust emissions.

• Easy operation,high efficiency and 2-3 people to operate.

• Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

• Tyre transported to reactor by conveyor to pyrolyze.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

• Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

• Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

(2). Semi-Continuous Type Pyrolysis Plants

Performance Feature

• Integral design, no need to precast foundation, quick and easy installation.

• Airtight high temperature material feed, saving heating time and reduce the temperature loss.

• Adopt multilevel cooling design to get more fuel oil.

• Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

• Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

• Broken tyre transported to feeder firstly by conveyor, then to reactor.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

• Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

• Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Why Choose Us

Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.

Packaging & Shipping

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.

For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.