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50-100kg lab scale pyrolysis reactor pyrolysis machine

Production capacity:50kg
Heating fuel :LPG
Reactor material:Q345R,SS304,ss316L
Raw material:MSW,waste palstic
Product Introduction

1.  Raw Material for pyrolysis plant

Raw Material

Oil Yield

For example

Waste tire

40-45%

 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked

Waste rubber

35%

 

Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.

Waste chemical

fiber carpet

30%

 


PMMA

80-85%

 

Plexiglass, acrylic, etc

PE material

95%

 

Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc

PP material

90%

 

Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc

PS material

90%

 

CD, CD case, tape case, foam product, home appliance shell, etc.

ABS engineering plastics

40%

 


Note: 1. PVC and PET materials are not easy to refine

2. The oil delivery rate of big car tire is slightly higher than that of small car tire

3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

Raw material

2.  Technical datas for Pyrolysis plant

 

P/N.

LES-50kg

Input material

Waste plastic/MSW/Oil sludge etc

Output products

Fuel oil carbon black steel wire flammable gas

Capacity/batch

50kg/day

 Land request

200-300 m2

Certification

CE ISO SGS BV

Material of reactor

Q345R/Q245R/310S+Boiler plate/Stainless steel.

Cooling system

BOX condenser

Emission standard

100% non-pollution


Items

waste plastic pyrolysis plant 

Input-Raw Materials

Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass

Final products

Fuel oil, N220, N330 carbon black, steel wire, flammable gas.

P/N

LES-2266

LES-2666

LES-2675

LES-2880

Capacity/24h

6Ton/Batch

10Ton/Batch

12Ton/Batch

15Ton/Batch

Oil production(T)/24h

2.7-3.2

3.6-4

4.5-5

5.4-6

Power

5.5KW

5.5KW

7.5KW

7.5KW

Cooling water(T/h)

4

5

6

8

Cooling type

Water-cooled

Noise(dB)

85

Operating

Intermittent

Driving mode

Internal gear

External gear

Reactor material

Q345R/Q245R/310S+Boiler plate/Stainless steel

Structure

Horizontal rotation

Host weight(T)

20

23

26

28

Reactor size(mm)

Ø2200*6600

Ø2600*6600

Ø2600*7500

Ø2800*8000

Space needed

200-300 square meters (Width:10m, Length:20m-30m)

Combustion value

35-50m3

 IMG_4162_副本

IMG_4160_副本 

3.  Output products Yield and uses (For example: Waste tyre)

 

Fuel Oil

40%

1. Heating material : sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory , boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.

Carbon Black

35%

1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.

Steel Wire

15 %

1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.

Flammable Gas

8%-10%

1.Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2.Store it then supply the pyrolysis equipment heating ,it’s recycling.

4. Strength of Lefilter waste tyre recycling plant pyrolysis Equipment

A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.

IMG_6341_副本 

B. No leaking and safe with special high temperature flexible graphite packing.

C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging. 

D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost. 

E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens. 

F. Environmental-friendly.

 a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke . 

b:Smell during operation:Fully enclosed during the operation 

c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused. 

d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed. 

e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value. 

G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.

water cooling condenser_副本 

5.Workshop

lefilter pyrolysis plant 

6.Packing and Shipping

 shippment

7.Client Visiting

 Customer-visiting

8.Successful cases

successful cases_副本 

Email

recycling@lefilter.com

whatsapp

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