Waste Plastic and Tyre Pyrolysis Plant to Fuel Oil Carbon Black-Shangqiu Branch of Xinxiang Lefilter

Product Introduction

Waste Plastic and Tyre Pyrolysis Plant to Fuel Oil Carbon Black

Products Process

Waste Plastic and Tyre Pyrolysis Plant to Fuel Oil Carbon Black

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
1.Raw Materials

10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant

Waste tire	40-45%	Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked.
Waste rubber	35%	Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
Waste chemical fiber carpet	30%
PMMA	80-85%	Plexiglass, acrylic, etc
PE material	95%	Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc.
PP material	90%	Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc.
PS material	90%	CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics	40%
Sludge	70-80%	Oil-fiele contaminated soil
Aluminum plastic	It depends on the raw material	All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
Waste clay	40-70%	All kinds of waste white soil filtered through oil.
Circuit board	10-35%	Various electronic products
Capacitance	5-30%	Various electronic products
Coal tar	It depends on the quality	The viscous liquid produced during coal distillation.
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire

3.Product Usage

Final Products	Yield	Application
Fuel Oil	40-45%	1.Heating material : sell to cement factory, glass factory, Ceramic factory, electric power factory, steel making factory , boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.
Carbon Black	35-40%	1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry.
Steel Wire	15-25%	1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors.
Flammable Gas	8%-10%	1.Recycled into furnace to heat reactor instead of coal/wood/oil/naturalgas. 2.Store it then supply the pyrolysis equipment heating ,it's recycling.

1-210923114450391

List of pyrolysis plant

1. List of 12Tons/D Waste Tyre Pyrolysis Plant:

1.Main Part
Item	Name	Specification(mm)				Quantity	Note
(1) Main Pyrolysis System
1	Reactor	ø2600750016				1 unit	Q345R
2	Motor	YCT500-4A 7.5kw				1 unit	Standard
3	Reducer	JZQ500-48.57				1 unit	Standard
4	Hearth	ø73002300600				1 unit	Q235B+ Refractory Materials
5	Furnace seat	ø73002300180				1 unit	Q235B+ Refractory Materials
6	Furnace shell	L=7600				1 pair	Q235B+ Refractory Materials
7	Tug	ø245				4 unit	Standard
8	Air outlet	ø325				1 unit	Standard
9	Soft connection	DN300				1 unit	Standard
10	Sealing	DN300				1 unit	Standard
11	Atmolysis bag	ø9001500t6				1 unit	Q235B
(2) Cooling Systems
12	Buffer Tank	ø600750t4				1 unit	Q235B
13	Box condenser	ø570030002000				1 unit	Q235B
(3) Non-condensable gas re-burned and dust collection system.
14	Atomization dust collection		ø9003750t6			1 unit	Q235B+ nozzle+ Magnetic ring
15	Chimney		ø325*9000			1 unit	Q235B
16	Fan		Y5-47-5C 5.5KW			1 unit	Standard
17	Waste gas burner		200,000 kcal			3 unit	Standard
18	Circulating pump		ISG40-160 2.2kw			1 unit	Standard
19	Blower		CZR 250W			3 unit	Standard
20	Water seal		ø800*1500			1 unit	Q235B
(4) Oil storage and control section
21	Oil Tank				ø15004500t4	1 unit	Q235B
22	Gear pump				KCB-83.3 2.2kw	1 unit	Standard
23	Electric control cabinet				Vertical	1 unit	Standard
(5) Pipe fittings, valve seals, etc.
24	Mounting Accessories	Pipe fittings and accessories				Standard	Standard
Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc.
2. Feeding System
Item	Name			Specification		Quantity		Note
1	Hydraulic Feeder			80T Mobile		1set		Option

2.Specifications of 12 Tons /D Waste Tyre Pyrolysis Plant Project:
Raw material: Waste Tire(12 tons )
Oil output: 40%-45% (4-5.5tons)
Carbon output: 35% (4.2tons)
Steel Wire output:15%(1.8tons)
Gas output: 10-20% (400M3)
Heating material: Nature gas, coal, pyrolysis oil, wood
Heating method:Direct heat
Heating value:500-600 Kcal/ M3
Forms of work:Batch Type
Structure Type: Horizontal Rotation
Feeding way:Artificial feed, Hydraulic feed
Operating pressure: Atmospheric pressure
Reactor speed: 0.4turn/minute
Material of reactor: boiler steel Q345R
Thickness of reactor: 16 mm
Cooling mode: Water spray cooling
Transfer method: Gear transmission
Pyrolysis plant area needed: 200-300M2
20(Lengthen)x15M(width)x8M(Height) You also need prepare the feeding area, about 20 M2

Main products

(1). Batch Type Pyrolysis Plants

Performance Feature

Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

(2). Semi-Continuous Type Pyrolysis Plants

Performance Feature

Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

Broken tyre transported to feeder firstly by conveyor, then to reactor.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

Why Choose Us

Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.

Packaging & Shipping

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.

Customer visiting

For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

High Standards Used Tire Pyrolysis Plant to Oil

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.