New Design 15tpd Semi-Continuous Tyre Pyrolysis Machine With CE ISO
Product Description
The waste tire pyrolysis equipment will split the waste tire at high temperature to obtain tire oil, carbon black, steel wire and flammable gas, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lefilter Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
(1). feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Thus can achieve continuous producing.
(2). the whole tyre and plastics will be heating in the pyrolysis processing. The materials of reactor is Q345R boiler steel, thickness 16mm, which has the features of high pressure resistant , can bear 20-25Pa pressure.
(3). output products yield: you will get 45% fuel oil,35% carbon black, 15% steel wire and 10% flammable gas.( the price of fuel oil and steel wire in our country is 2500-2700 RMB/ton and carbon black is 300-400 RMB/ton )
1.Semi-Continuous Type Waste Tyre Pyrolysis Plant:
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
Broken tyre transported to feeder firstly by conveyor, then to reactor.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
2.Main parts list of the tire recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
3. Work flow:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
4.Oil production rate of various raw materials:
| Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked. |
| Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
| Waste chemical fiber carpet | 30% | |
| PMMA | 80-85% | Plexiglass, acrylic, etc |
| PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
| PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
| PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40% | |
| Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
| Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35% | Various electronic products |
| Capacitance | 5-30% | Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. | ||
5.Output Products Yield and uses:
| Output Products | Yield | Application |
| Fuel Oil | 45-50% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
New Design Semi-Continuous Type 15 Tons Waste Tyre/Rubber/Plastic Pyrolysis Plant/Recycling Machine with CE ISO
1.Main Performance Parameter:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil,carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2800*8000 |
| 4 | Capacity/24h | 15Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 28 |
| 17 | Reactor size(mm) | Ø2800*8000 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
2.The available fuel for pyrolysis processing:
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
Mobile/Wechat/Whatsapp：+86-13523737997
