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15tpd Pyrolysis Tire Recycle Plant Pyrolysis Waste Plastic to Oil Plant
Production capacity：15tpd
Model：LES-2880
Waste Tire Recycle Pyrolysis Waste Plastic to Oil Plant
Product Description
Main Equipments of Pyrolysis Plant:
Latest Waste Tire Recycling Machine consists of six main system: reactor, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.
Main parts and function:
1.Name:Reactor
Material:1). Q345R steel professional for boiler
2). Stainless steel:304 and 316 materials
2.Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
3.Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:1). Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
2). Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
4.Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
5.Name:Dust Removal System
Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
6.Name:Waste Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
Feathers of waste tyre pyrolysis recycling machine:
A. Batch and semi-continuous type machines to be chosen.
B. Best Quality and Security: With CE, ISO and SGS certificates.
C. Environmental protection, no pollution, even no emission at all.
D. High oil output: 40%~55% according to Tyre kinds, 75~90% yield from different oil kinds.
E. Advanced technology: No matter in batch systems or semi-continuous systems
F. Perfect sales-after service:Technicians available for overseas maintenance and guidance.
G. Easy operation: During operation, two people is OK.
H. Low consumption of energy
I. No waste generated during operation, all things useful and can be sold or used.
Equipment advantages:
(1). Automatic feeding and dust-free automatic slag discharge can save time of feeding and discharging, effectively reduce labor intensity and improve production efficiency;
(2). The equipment adopts unique structure and fully automatic submerged arc welding technology, which makes the equipment more even in heating and longer in service life;
(3). Design a reasonable condensation system, cooling more thoroughly, higher oil yield, better oil quality.
(4). The dust removal process enables the exhaust gas and dust emission to reach the"Gb13271- 2001 Boiler Air Pollutant Emission Standard."
(5). Equipped with safety and temperature control system, anti-leakage, anti-hidden danger, temperature automatic control, stable safety performance;
(6). Exhaust gas recovery system: full combustion after recovery, saving fuel and maximizing resource utilization;
(7). The whole set of equipment has compact layout, small floor space and convenient operation.
Output products Yield and uses:
Output Products | Yield | Application |
Fuel Oil | 45%-55% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
Steel Wire | 30%-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
Flammable Gas | 8%-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Raw Materials:
End Products:
Available fuels and specific data for pyrolysis
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2600*7500 |
| 4 | Capacity/24h | 12Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 26 |
| 17 | Reactor size(mm) | Ø2600*7500 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
Successful Cases
Our service:
1.Quality warranty period: One year warranty for the main reactor
of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Strength of Lefilter waste tyre recycling plant pyrolysis Equipment
A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
Workshop
Packing and Shipping
Client Visiting
Successful cases
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
