Waste tire pyrolysis plant is the machine that can pyrolyze waste tires, waste plastics and waste rubber into oil and gas by using chemical pyrolysis principle.
The whole waste tire pyrolysis plant is formed by 10 parts, including reactor ,driving device ,sub-drum,damping tank, box condenser,oil tank, water seal device,carbon black device, dedusting device, draft fan, chimney.
1. Put the waste tires into the reactor. Don't get too wet as a waste tyre for raw materials. Otherwise, steam will be vaporized before the reactor reaches 100 degrees, which will affect the purity of the collected oil and gas. When the reactor temperature reaches 280 degrees, the tire begins to crack, and the oil and gas production begins, and the effect is best between 280 and 320.
2. The oil gas produced by waste tire pyrolysis plant flow through the catalytic chamber slowly, which will make them fully cooling. Due to the oil and gas in the catalytic chamber is from bottom to top, heavy oil will settle to the bottom after touching the wall, further improving the purity of the oil and gas. After all the pyrolysis process finished ,we should clear oil residueat at the bottom of catalytic chamber.
3. The oil and gas flow through the box condenser, which is then stored in the oil tank after cooled. There is a large amount of oil and gas, to ensure that the oil and gas are fully cooled and the oil yield is the largest.
4. Water seal is one of the most important safety device.It can prevent tempering, but also can judge of the cooling system, if cooling is not complete, there will be oil in the the water seal device.
5. Part of the tail gas produced by waste tire pyrolysis plant is used to heat the reactor, and some of it is diverted into the air to burn. The LEFILTER's waste tire pyrolysis plan is also equipped with a odor removal tank, so the exhaust in the air is tasteless and pollution-free.
6. After the tire pyrolysis process ends ,the carbon black is automatically discharged from the side of the reactor.
1. The raw material. Different material have different oil yield. For example ,the oil yield rate of big car tires is about 40% to 45%, while the pure PE plastics is 95%,and unclassified rubbers is approximately 35%.
2. Whether the oil in the material has been completely vaporized.
3. Whether oil gas are cooled completely.
LEFILTER waste tire pyrolysis process plant can completely evaporate out of oil gas in the raw materials, and the design of box condenser can guarantee that pyrolysis oil could be cooled thoroughly .
Strength of Lefilter waste tyre recycling plant pyrolysis Equipment
A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
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