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15 tpd Waste Tyre Pyrolysis Machine/pyrolysis plant to diesel

Product Introduction

Brief introduction:

 
     Lefilter waste tire recycling equipment uses thermal decomposition technology to decompose macromolecules into smaller molecules when high temperature.
     At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type. 
It is 100% recycling equipment, not only a profitable business, but also helpful for improving the local environment, avoid garbage pollution.

     For 1T waste tire,it can produce final products which have different valuable application as below:

Output products Yield and uses

Final Products Yield Application
Fuel Oil 45%-55% 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black 30%-35% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire 30%-35% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas 8%-10% 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it’s recycling.

pyrolysis plant04

pyrolysis plant05

Technical Data:

Pyrolysis plant’s technical parameters:

Items Contents
Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
Final products Fuel oil, N220, N330 carbon black, steel wire, flammable gas.
P/N LES-2266 LES-2666 LES-2675 LES-2880
Capacity/24h 6Ton/Batch 10Ton/Batch 12Ton/Batch 15Ton/Batch
Oil production(T)/24h 2.7-3.2 3.6-4 4.5-5 5.4-5.8
Power 5.5KW 5.5KW 7.5KW 7.5KW
Cooling water(T/h) 4 5 6 8
Rotate speed(r/min) 0.4
Heating type Direct heat
Cooling type Water-cooled
Noise(dB) ≦85
Operating Intermittent
Driving mode Internal gear External gear
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Structure Horizontal rotation
Host weight(T) 20 23 26 28
Reactor size(mm) Ø2200*6600 Ø2600*6600 Ø2600*7500 Ø2800*6600
Space needed 200-300 square meters (Width:10m, Length:20m-30m)
Combustion value 35-50m3
Note We supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material...
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood...

The available fuel for pyrolysis processing :

NO. 

Fuel

1

Oil(fuel oil, tyre oil, heavy oil etc...)

2

Natural gas

3

Coal

4

Firewood

5

Carbon black pellet

Strength of Lefilter waste tyre recycling plant pyrolysis Equipment

A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.

上料机 (1)

B. No leaking and safe with special high temperature flexible graphite packing.

C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging. 

 D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.

 E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens. 

 F. Environmental-friendly. 

a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke . 

 b:Smell during operation:Fully enclosed during the operation

 c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused. 

d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.

e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

de-sulphurisation tower-3

G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.

water cooling condenser

Workshop

workshop 2_副本

Packing and Shipping

shipment

Client Visiting

Customer-visiting

Successful cases

lefilter pyrolysis plant

successful cases_副本

Contact us.

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Email

recycling@lefilter.com

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