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6 tons per day batch type waste tire pyrolysis equipment
Model ：LES-2266
Production capacity：6 ton per day
| items | Raw Material | Description |
| 1 | Waste tires |
The most popular materials for waste tires , final products can be fuel oil, steel wires and carbon black, average oil yield 40%-45%. |
| 2 | Waste Plastics |
Plastics can be PP/PE/PS/ABS，PP/PS 60%-70%,HDPE around 80%, ABS about 40%. plastic pyrolysis will generated a large scale of combustible gas,which will be recycled in the system. |
| 3 | MSW |
Mixed MSW needs to be sorted firstly, plastics separated from MSW can be processed, oil yield of mixed plastics will be 30-50%. |
| 4 | Medical Waste |
Medical waste needs to be disinfected by microwave before processing in pyrolysis system, oil yield will be 30-50%. |
| 5 | Aluminized Paper |
Aluminized Paper can be processed by pyrolysis system, oil yield depends on materials , averagely plastic including materials is 35%, aluminum around 20%. |
| 6 | Waste Cables |
Oil yield of waste cables depend on the materials, PE cable can reach above 70%, Rubber cables around 35%, metals (copper or aluminum) will be separated. |
| No | Operation | Description |
| 1 | Batch | Capacity 6T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding. Auto screw carbon discharging , no dust flying , high efficiency. Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement. Special emission purification system. |
| 2 | Semi-continuous | Capacity 15-16T per day, Auto feeding system ,Materials needs to be shredded smaller than 50mm. Loading under high-temperature, no need to wait for reactor cooling ,Fully enclosed production system. Auto screw carbon discharging , no dust flying , high efficiency. Special emission purification system. |
| Daily Running Cost | ||
| Item | Unit Price | Total Amount |
| Price of raw materials | USD55/T, 10T | USD 55/T*10T=550USD |
| Salary for workers | USD15/person/day | 4 person*USD 15/person/day= USD 60 |
| Fuel consumption | 420m3, USD0.43/m3 | USD0.43/m3*420m3=USD 180.6 |
| Electricity consumption | 18KW/H, USD 0.12/unit | 0.12/unit*18kw*18h=USD38.88 |
| Other Cost | USD 20 | USD 20 |
| Total | USD 849.48 | |
| Daily Income | ||
| Pyrolysis oil (45%) | 4.5T, USD420/T | 4.5T*USD420/T=1890USD |
| Steel wires (15%) | 1.5T, 180USD/T | 1.5T*USD180/T=270USD |
| Carbon black (30%) | 3T, USD 50 /T | 3T*USD50/T=150USD |
| Combustible gas (10%) | Recycled in the system | |
| Total | 2310USD | |
| Remark: The above datas come from Chinese Market, just for your reference. | ||
| Daily Profit | 2310USD-849.48USD=1460.52USD | |
| Monthly Profit (25 days) | USD 1460.52/day*25 days=36513USD | |
| Yearly profit (10 months) | USD 36513/month*10 months=365130USD | |
Strength of Lefilter waste tyre recycling plant pyrolysis Equipment
A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
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