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Waste Plastic/Tires Recycling Pyrolysis Oil Distillation Plant
Production capacity：15tpd
Model：LES-2880
Type：Oil distillation plant
Waste engine oil/black oil/crude oil/pyrolysis oil Waste Oil to Diesel Refinery Plant for sale JL-50
Description of used pyrolysis oil distillation plant
Waste tyre oil pyrolysis to diesel oil refining plant machine main parts
1.Components of Equipment
A. Vertical reactor/Horizontal reactor
B. Vacuum system
C. Condensation system
D. Collector
E. Oil collecting tank
F.Residue tank
G. Oil-gas separator
H. Water cooling system
I. Water seal
J. Pressure & Temperature monitoring gauge
K.Smoke desulphurization and dust removal system
L. Gas heating system (waste gas process system)
2. Raw material:
A. Waste oil .example: waste diesel, waste oil residue etc.
B. rubber oil,tire oil
C. plastic oil
D. waste original oil
E. waste engine/motor oil
F. crude oil/petroleum
G. Pyrolysis oil
3.Final Product:
A. Diesel and gasoline depending on the quality of raw material generally 70%~80%
B. Water depending on the quality of raw material generally little
C. Waste gas we have waste gas recycling device to recycle waste gas and it can be used as fuel to heat the reactor, that can save the energy
D. Sludge depending on the quality of raw material generally 10~15%, it can used as bitumen or waterproof material.
4.Waste tyre pyrolysis oil to diesel pyrolysis plant and refining plant machine technical datas
| No | Item | Content | |||||
| 1 | Model No | JL-10 | JL-20 | JL-50 | JL-80 | JL-100 | JL-150 |
| 2 | Raw Materials | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; | Crude oil, Waste motor oil, Waste plastic oil' Tyre pyrolysis oil, Waste rubber oil, Waste vegetable oil, Waste animal oil; |
| 3 | Structure type | Horizontal with tower | Horizontal with tower | Horizontal with tower | Horizontal with tower | Horizontal with tower | Horizontal with tower |
| 4 | Production Capacity (T/24H) | 10 | 20 | 50 | 80 | 100 | 150 |
| 5 | Types | Batch type | Continuous type | Continuous type | Continuous type | Continuous type | Continuous type |
| 6 | Working pressure | Atmospheric pressure, Negative pressure | Atmospheric pressure, Negative pressure | Atmospheric pressure, Negative pressure | Atmospheric pressure, Negative pressure | Atmospheric pressure, Negative pressure | Atmospheric pressure, Negative pressure |
| 7 | Oil yield | 60%-90% | 60%-90% | 60%-90% | 60%-90% | 60%-90% | 60%-90% |
| 8 | Equipped with power(kw) | 30 | 38 | 45 | 60 | 75 | 95 |
| 9 | Cooling method | Water cooling | Water cooling | Water cooling | Water cooling | Water cooling | Water cooling |
| 10 | Cooling water consumption{T/H} | 3 | 5 | 8 | 14 | 17 | 18 |
| 11 | Heating method | Direct Heat | Direct Heat | Direct Heat | Direct Heat | Direct Heat | Direct Heat |
| 12 | Installation method | Foundation | Foundation | Foundation | Foundation | Foundation | Foundation |
| 13 | Noise(Db) | ≤85 | ≤85 | ≤85 | ≤85 | ≤85 | ≤85 |
5.Technical features for plastic to diesel oil plant
Batch type or Semi-continuous production, less labor, cost-effective of production.
Unique Horizontal design , the oil rate as high as 90%,100% conversion rate, high efficiency, considerable profits.
Good oil, good quality.
Flammable gas recovery system, full combustion after recovery, save burning energy, prevent pollution.
Unique thermal insulation design: excellent thermal insulation effect, good energy-saving effect;
Perfect condenser cooling effect, high oil yield, good oil quality, long life, easy to fix
Water spray desulphurization tower ,can effectively remove acid gases and dust, reaching the relevant national standard. Good to the environment
6.Production process:
The working process of distillation :
1. Prepare crude oil.Put crude oil in the crude oil refining plant for further process;
2. Heating for distillationHeat pyrolysis oil in non-oxygen environment, which will start to boil and evaporate; at the same time, heat conduction oil also transfer heat to crude, so the temperature goes up very quickly.
3. Cooling.Put those vapors through a cooling pipe and the vapors will condense to liquid , while some of the vapors with shorter hydrocarbon lengths will remain as a gas.
4. Chemical process for cleaning the distillation oil.The exit of the cooling pipe is then going through a bubbler containing water to capture the last liquid forms of fuel and leave only gas that is then burned in the reactor;
5. Collect final diesel product.This kind of diesel oil will be piped into deep purifying system with acidity and alkaline cleaning device as well as pressure filtering system. The color of the diesel directly produced from the standard distillation system is brown yellow. The purification system could make further purification for the diesel ,thus to get light yellow color.
Products of distillation equipment and application:Products of pyrolysis oil refining plant include 85% diesel, 10% asphalt, 5% water and other impurities. The final diesel after refining can be used for tractors, trucks, ships and diesel oil generators etc, and asphalt usually for paving and refinery.
Strength of Lefilter waste tyre recycling plant pyrolysis Equipment
A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system. Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material: Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used. Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
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If you are interested in waste tyre oil to disel distillation plant, feel free contact me .Project of distillation plant will be sent to you freely.
