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Batch Type and Semi-Continuous Type Pyrolysis Machinee

2022-04-13

1.Batch Type Waste Tyre Pyrolysis Machine



Performance Feature:

  • Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.

  • Easy operation,high efficiency and 2-3 people to operate.

  • Auto screw carbon discharging , no dust flying , high efficiency.

  • Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.

  • Special emission purification system.

Technological Process:

  • Tyre transported to reactor by conveyor to pyrolyze.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

  • Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

  • Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

2.Semi-Continuous Waste Tyre Pyrolysis Plant



Performance Feature:

  • Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.

  • Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.

  • Airtight high temperature material feed, saving heating time and reduce the temperature loss.

  • Airtight high temperature slag, no dust, clean and environmentally friendly.

  • Auto screw carbon discharging , no dust flying , high efficiency.

  • Special emission purification system.

Technological Process:

  • Broken tyre transported to feeder firstly by conveyor, then to reactor.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

  • Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

  • Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

3.Main Technical Parameters:

 

ItemsContents
Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
Final productsFuel oil, N220, N330 carbon black, steel wire, flammable gas.
P/NLES-2266LES-2666LES-2675LES-2880
Capacity/24h5Ton/Batch10Ton/Batch12Ton/Batch15Ton/Batch
Oil production(T)/24h2.7-3.23.6-44.5-55.4-5.8
Power5.5KW5.5KW7.5KW7.5KW
Cooling water(T/h)4568
Rotate speed(r/min)0.4
Heating typeDirect heat
Cooling typeWater-cooled
Noise(dB)<=85
OperatingIntermittent
Driving modeInternal gearExternal gear
Reactor materialQ345R/Q245R/310S+Boiler plate/Stainless steel
StructureHorizontal rotation
Host weight(T)20232628
Reactor size(mm)&Oslash;2200*6600&Oslash;2600*6600&Oslash;2600*7500&Oslash;2800*8000
Space needed200-300 square meters (Width:10m, Length:20m-30m)
Combustion value35-50m3
NoteWe supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material...
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood...


Output products Yield and uses:

Final ProductsYieldApplication
Fuel Oil45-55%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black30-35%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire30-35%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

  • E-mail: recycling@lefilter.com
  • Cell phone: +86-13523737997
  • Add: Headquarters:No.9,Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province, China.