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Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

Semi-Continuous Type

Semi-Continuous Pyrolysis Plants:

Performance Feature

Technological Process

Case study
 

Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

 

Main Parts

Main parts and function:
1). Name:Pyrolysis system--Reactor
Material: A. Q345R steel professional for boiler
               B.Stainless steel:304 and 316 materials
Function:The waste tire, plastic and rubber can be cracked in the reactor.
Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant
2). Name:
Hydraulic feeding system

Function: Feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

3). Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A.Box Condenser
Function: 
Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

        
 B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

4). Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.

Plastic Incinerator Waste Tire Recycling Machine 12tpd Batch/Semi-Continuous Pyrolysis Plant
5). Name:Dust Removal System
Function: Dispose of fuel gas caused by using wood,coal,oil or natural gas.

Plastic Incinerator Waste Tire Recycling Machine 12tpd Batch/Semi-Continuous Pyrolysis Plant
6). Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

Raw materials and End products

1.Raw Materials

10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant


Waste tire


40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
 
Waste rubber
35%
 

Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
 
Waste chemical fiber carpet
30%
 
 
PMMA
80-85%
 

Plexiglass, acrylic, etc
 
PE material
95%
 

Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
 
PP material
90%
 

Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
 
PS material
90%
 

CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 
 
Sludge
70-80%
 
Oil-fiele contaminated soil

Aluminum plastic
It depends on the raw material
All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay
40-70%
 
All kinds of waste white soil filtered through oil.
Circuit board
10-35%
 
Various electronic products
Capacitance
5-30%
 
Various electronic products
Coal tarIt depends on the qualityThe viscous liquid produced during coal distillation.


Note: 1. PVC and PET materials are not easy to refine

2. The oil delivery rate of big car tire is slightly higher than that of small car tire

3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.


2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

3.Product Usage

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO

 

4.Final products use:

Final ProductsYieldApplication
Fuel Oil40-45%

1.Heating material : sell to cement factory, glass factory,

Ceramic factory, electric power factory, steel making factory , boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-25%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8%-10%

1.Recycled into furnace to heat reactor

instead of coal/wood/oil/naturalgas. 
2.Store it then supply the pyrolysis equipment heating ,it's recycling.

Certifications

1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
CE
ISO 

Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant

List of pyrolysis plant

1.List of 15 ton pyrolysis plant:

1.Main Part
Item

Name

Specification(mm)QuantityNote
(1) Main Pyrolysis System
1Reactor
ø2800*8000*t18
 
1 unitQ345R
2MotorYCT200-4 7.5KW1 unitStandard
3ReducerJZQ500-48.571 unitStandard
4
Hearth
 
7800*2400*6001 unitQ235B+ Refractory Materials
5Furnace seat7800*2400*1801 unit Q235B+ Refractory Materials
6Furnace shellL=68001 pairQ235B+ Refractory Materials
7Tugø2734 unitStandard
8Air outletø4251 unitStandard
9Soft connectionDN4001 unitStandard
10SealingDN4001 unitStandard
11Atmolysis bagø900*1500*t61 unitQ235B
(2) Cooling Systems
12Buffer Tankø600*750*t41 unitQ235B
13Box condenser5700*3000*20001 unitQ235B
(3) Non-condensable gas re-burned and dust collection system.
14Atomization dust collectionø900*3750*t61 unitQ235B+ nozzle+ Magnetic ring
15Chimneyø325*90001 unitQ235B
16FanY5-47-5C 5.5KW1 unitStandard
17Waste gas burner200,000 kcal3 unitStandard
18Circulating pumpISG40-160 2.2kw1 unitStandard
19
Blower
CZR 250W3 unit Standard
20
Water seal
ø800*15001 unitQ235B
(4)  Oil storage and control section
21Oil Tankø1500*4500*t41 unitQ235B
22Gear pumpKCB-83.3 2.2kw1 unitStandard
23Electric control cabinetVertical1 unit Standard
(5)  Pipe fittings, valve seals, etc.
24Mounting AccessoriesPipe fittings and accessoriesStandardStandard
Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc.
2. Feeding System
ItemNameSpecificationQuantityNote
1Hydraulic Feeder80T Mobile1setOption


2.Pyrolysis plant's technical parameters:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2Final productsFuel oil,  carbon black, steel wire,flammable gas.
3P/N.LES-2800*8000
4Capacity/24h15Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)28
17Reactor size(mm)&Oslash;2800*8000
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution

Profit Analysis

Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000&yen;/T=10000&yen;
4Fuel Cost0.45T*1200&yen;/T=540&yen;
5Labor (Daily)3P*200&yen;/D/P=600&yen;
6Electricity & Water200&yen;
7Other100&yen;
8Total Cost11440.00&yen;
9Oil Income10T*40%*2500&yen;/T=10,000.00&yen;
10Steel Tire Income10T*15%*2600&yen;/MT=3,900.00&yen;
11Carbon Black Income10T*35%*300&yen;/T=1,050.00&yen;
12Gross Income14,950.00&yen;
13Daily Net Income14,950.00&yen;&minus;11,440.00&yen;=3,510.00&yen;
14Monthly Net Income3,510/Day*25D=87,750.00&yen;
15Yearly Net Income87,750.00&yen;/M*11M=965,250.00&yen;

To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 
Do you have any special requirements? Our products can be customized.

Terms and Condition

1.Trade terms:EXW Shangqiu price,without packing fees.
2.Payment terms:30% before production,70% before delivery.
3.Packing:Reactor for 1 x 40 FR, Condenser system for 1x 40FR , Hydraulic feeder and Other spare parts for 1 x 40HQ
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:

1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
3).We'll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

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