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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
Big Capacity Good-Performacne Pyrolysis Plant Environmental Semi-Continuous Type Waste Tyre Recycling Plant
Semi-Continuous Type
Semi-Continuous Pyrolysis Plants:
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
Broken tyre transported to feeder firstly by conveyor, then to reactor.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Case study
Main Parts
Main parts and function:
1). Name:Pyrolysis system--Reactor
Material: A. Q345R steel professional for boiler
B.Stainless steel:304 and 316 materials
Function:The waste tire, plastic and rubber can be cracked in the reactor.
2). Name:Hydraulic feeding system
Function: Feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
3). Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A.Box Condenser
Function: Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
4). Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
5). Name:Dust Removal System
Function: Dispose of fuel gas caused by using wood,coal,oil or natural gas.
6). Name:Waste Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
Raw materials and End products
1.Raw Materials
Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked |
| Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
| Waste chemical fiber carpet | 30% | |
| PMMA | 80-85% | Plexiglass, acrylic, etc |
| PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
| PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
| PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40% | |
| Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
| Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35% | Various electronic products |
| Capacitance | 5-30% | Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. | ||
2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire
3.Product Usage
4.Final products use:
| Final Products | Yield | Application |
| Fuel Oil | 40-45% | 1.Heating material : sell to cement factory, glass factory, Ceramic factory, electric power factory, steel making factory , boiler factory, etc.2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 15-25% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1.Recycled into furnace to heat reactor instead of coal/wood/oil/naturalgas.2.Store it then supply the pyrolysis equipment heating ,it's recycling. |
Certifications
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
CE
ISO 
List of pyrolysis plant
1.List of 15 ton pyrolysis plant:
| 1.Main Part | ||||||||
| Item | Name | Specification(mm) | Quantity | Note | ||||
| (1) Main Pyrolysis System | ||||||||
| 1 | Reactor | ø2800*8000*t18 | 1 unit | Q345R | ||||
| 2 | Motor | YCT200-4 7.5KW | 1 unit | Standard | ||||
| 3 | Reducer | JZQ500-48.57 | 1 unit | Standard | ||||
| 4 | Hearth | 7800*2400*600 | 1 unit | Q235B+ Refractory Materials | ||||
| 5 | Furnace seat | 7800*2400*180 | 1 unit | Q235B+ Refractory Materials | ||||
| 6 | Furnace shell | L=6800 | 1 pair | Q235B+ Refractory Materials | ||||
| 7 | Tug | ø273 | 4 unit | Standard | ||||
| 8 | Air outlet | ø425 | 1 unit | Standard | ||||
| 9 | Soft connection | DN400 | 1 unit | Standard | ||||
| 10 | Sealing | DN400 | 1 unit | Standard | ||||
| 11 | Atmolysis bag | ø900*1500*t6 | 1 unit | Q235B | ||||
| (2) Cooling Systems | ||||||||
| 12 | Buffer Tank | ø600*750*t4 | 1 unit | Q235B | ||||
| 13 | Box condenser | 5700*3000*2000 | 1 unit | Q235B | ||||
| (3) Non-condensable gas re-burned and dust collection system. | ||||||||
| 14 | Atomization dust collection | ø900*3750*t6 | 1 unit | Q235B+ nozzle+ Magnetic ring | ||||
| 15 | Chimney | ø325*9000 | 1 unit | Q235B | ||||
| 16 | Fan | Y5-47-5C 5.5KW | 1 unit | Standard | ||||
| 17 | Waste gas burner | 200,000 kcal | 3 unit | Standard | ||||
| 18 | Circulating pump | ISG40-160 2.2kw | 1 unit | Standard | ||||
| 19 | Blower | CZR 250W | 3 unit | Standard | ||||
| 20 | Water seal | ø800*1500 | 1 unit | Q235B | ||||
| (4) Oil storage and control section | ||||||||
| 21 | Oil Tank | ø1500*4500*t4 | 1 unit | Q235B | ||||
| 22 | Gear pump | KCB-83.3 2.2kw | 1 unit | Standard | ||||
| 23 | Electric control cabinet | Vertical | 1 unit | Standard | ||||
| (5) Pipe fittings, valve seals, etc. | ||||||||
| 24 | Mounting Accessories | Pipe fittings and accessories | Standard | Standard | ||||
| Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc. | ||||||||
| 2. Feeding System | ||||||||
| Item | Name | Specification | Quantity | Note | ||||
| 1 | Hydraulic Feeder | 80T Mobile | 1set | Option | ||||
2.Pyrolysis plant's technical parameters:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
| 3 | P/N. | LES-2800*8000 |
| 4 | Capacity/24h | 15Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 28 |
| 17 | Reactor size(mm) | Ø2800*8000 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
Profit Analysis
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
Do you have any special requirements? Our products can be customized.
Terms and Condition
1.Trade terms:EXW Shangqiu price,without packing fees.
2.Payment terms:30% before production,70% before delivery.
3.Packing:Reactor for 1 x 40 FR, Condenser system for 1x 40FR , Hydraulic feeder and Other spare parts for 1 x 40HQ
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:
1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
3).We'll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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