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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
Green Technology Batch Type Waste Tyre Recycling Pyrolysis Plant
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Product Description
Green Technology Batch Type Waste Tyre Recycling Pyrolysis Plant
1.Raw Materials
Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked |
| Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
| Waste chemical fiber carpet | 30% | |
| PMMA | 80-85% | Plexiglass, acrylic, etc |
| PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
| PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
| PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40% | |
| Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
| Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35% | Various electronic products |
| Capacitance | 5-30% | Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. | ||
2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire
3.Product Usage
4.Final products use:
| Final Products | Yield | Application |
| Fuel Oil | 40-45% | 1.Heating material : sell to cement factory, glass factory, Ceramic factory, electric power factory, steel making factory , boiler factory, etc.2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 15-25% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1.Recycled into furnace to heat reactor instead of coal/wood/oil/naturalgas.2.Store it then supply the pyrolysis equipment heating ,it's recycling. |
Product Parameters
1.Pyrolysis plant's technical parameters:
Green Technology Batch Type Waste Tyre Pyrolysis Plant
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
| 3 | P/N. | LES-2600*7500 |
| 4 | Capacity/24h | 12Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 26 |
| 17 | Reactor size(mm) | Ø2600*7500 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
| 1.Main Part | ||||||||
| Item | Name | Specification(mm) | Quantity | Note | ||||
| (1) Main Pyrolysis System | ||||||||
| 1 | Reactor | ø2600*7500*16 | 1 unit | Q345R | ||||
| 2 | Motor | YCT200-4 7.5KW | 1 unit | Standard | ||||
| 3 | Reducer | JZQ500-48.57 | 1 unit | Standard | ||||
| 4 | Hearth | 7300*2300*600 | 1 unit | Q235B+ Refractory Materials | ||||
| 5 | Furnace seat | 7300*2300*180 | 1 unit | Q235B+ Refractory Materials | ||||
| 6 | Furnace shell | L=7600 | 1 pair | Q235B+ Refractory Materials | ||||
| 7 | Tug | ø273 | 4 unit | Standard | ||||
| 8 | Air outlet | ø425 | 1 unit | Standard | ||||
| 9 | Soft connection | DN400 | 1 unit | Standard | ||||
| 10 | Sealing | DN400 | 1 unit | Standard | ||||
| 11 | Atmolysis bag | ø900*1500*t6 | 1 unit | Q235B | ||||
| (2) Cooling Systems | ||||||||
| 12 | Buffer Tank | ø600*750*t4 | 1 unit | Q235B | ||||
| 13 | Box condenser | 5700*3000*2000 | 1 unit | Q235B | ||||
| (3) Non-condensable gas re-burned and dust collection system. | ||||||||
| 14 | Atomization dust collection | ø900*3750*t6 | 1 unit | Q235B+ nozzle+ Magnetic ring | ||||
| 15 | Chimney | ø325*9000 | 1 unit | Q235B | ||||
| 16 | Fan | Y5-47-5C 5.5KW | 1 unit | Standard | ||||
| 17 | Waste gas burner | 200,000 kcal | 3 unit | Standard | ||||
| 18 | Circulating pump | ISG40-160 2.2kw | 1 unit | Standard | ||||
| 19 | Blower | CZR 250W | 3 unit | Standard | ||||
| 20 | Water seal | ø800*1500 | 1 unit | Q235B | ||||
| (4) Oil storage and control section | ||||||||
| 21 | Oil Tank | ø1500*4500*t4 | 1 unit | Q235B | ||||
| 22 | Gear pump | KCB-83.3 2.2kw | 1 unit | Standard | ||||
| 23 | Electric control cabinet | Vertical | 1 unit | Standard | ||||
| (5) Pipe fittings, valve seals, etc. | ||||||||
| 24 | Mounting Accessories | Pipe fittings and accessories | Standard | Standard | ||||
| Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc. | ||||||||
| 2. Feeding System | ||||||||
| Item | Name | Specification | Quantity | Note | ||||
| 1 | Hydraulic Feeder | 80T Mobile | 1set | Option | ||||
3.Available fuels and specific data for pyrolysis
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
Profit Analysis
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
Do you have any special requirements? Our products can be customized.
Certifications
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
CE
ISO 
After Sales Service
1. Installation, Guarantee and Sales-after service:
(1) Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 150USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
(2) Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.
(3)Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage.
The warranty does not cover the time required for the arrival of the new parts.
(4)Special offer :The seller shall provide genuine parts with cost price and thchnical support for free in its whole lifespan.
2.Our Client
Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.
Terms and Condition
1.Trade terms:EXW Shangqiu price,without packing fees.
2.Payment terms:30% before production,70% before delivery.
3.Packing:Reactor for 1 x 40 FR, Condenser system for 1x 40FR , Hydraulic feeder and Other spare parts for 1 x 40HQ
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:
1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
3).We'll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
If interested, Call me for detailed pyrolysis plant cost report.
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