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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
Factory Price Less Labor & High Efficiency Used Tyre/Plastic Life Waste Recycling Pyrolysis Plant
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually.
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
Our workshop
Our Client
Product Description
Factory Price Less Labor & High Efficiency Used Tyre/Plastic Life Waste Recycling Pyrolysis Plant
Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
1. Pyrolysis process:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
2. Main parts list of the tire recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
3. Type of pyrolysis plant :
batch type
semi-continuous type
continuous type
Comparison of different Operations:
| No | Operation | Description |
| 1 | Batch Type | Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement. Δ Special emission purification system. |
| 2 | Semi-Continuous Type | Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm. Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Special emission purification system. |
3 | Fully Continuous Type | Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day. Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period. Δ No need for foundation, easy to be transported to another project. Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying. Δ Special emission purification system. |
Raw materials and End products
1.Raw Materials
Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked |
| Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
| Waste chemical fiber carpet | 30% | |
| PMMA | 80-85% | Plexiglass, acrylic, etc |
| PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
| PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
| PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40% | |
| Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
| Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35% | Various electronic products |
| Capacitance | 5-30% | Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. | ||
2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire
3.Product Usage
4.Final products use:
| Final Products | Yield | Application |
| Fuel Oil | 40-45% | 1.Heating material : sell to cement factory, glass factory, Ceramic factory, electric power factory, steel making factory , boiler factory, etc.2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 15-25% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1.Recycled into furnace to heat reactor instead of coal/wood/oil/naturalgas.2.Store it then supply the pyrolysis equipment heating ,it's recycling. |
Product Parameters
1.Pyrolysis plant's technical parameters
Factory Price Less Labor & High Efficiency Used Tyre/Plastic Life Waste Recycling Pyrolysis Plant
| Items | Contents | ||||||
| Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass | ||||||
| Final products | Fuel oil, N220, N330 carbon black, steel wire, flammable gas. | ||||||
| P/N | LES-2266 | LES-2666 | LES-2675 | LES-2880 | |||
| Capacity/24h | 6Ton/Batch | 10Ton/Batch | 12Ton/Batch | 15Ton/Batch | |||
| Oil production(T)/24h | 2.7-3.2 | 3.6-4 | 4.5-5 | 5.4-5.8 | |||
| Power | 5.5KW | 5.5KW | 7.5KW | 7.5KW | |||
| Cooling water(T/h) | 4 | 5 | 6 | 8 | |||
| Rotate speed(r/min) | 0.4 | ||||||
| Heating type | Direct heat | ||||||
| Cooling type | Water-cooled | ||||||
| Noise(dB) | <=85 | ||||||
| Operating | Intermittent | ||||||
| Driving mode | Internal gear | External gear | |||||
| Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | ||||||
| Structure | Horizontal rotation | ||||||
| Host weight(T) | 20 | 23 | 26 | 28 | |||
| Reactor size(mm) | Ø2200*6600 | Ø2600*6600 | Ø2600*7500 | Ø2800*8000 | |||
| Space needed | 200-300 square meters (Width:10m, Length:20m-30m) | ||||||
| Combustion value | 35-50m3 | ||||||
| Note | We supply customized plant,we need some basic information: What kind of raw material to recycle? Tires for car, truck, motorbike... Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material... What capacity do you need to recycle per day? (Ton) What fuel do you use? Coal,gas,wood... | ||||||
2. List of Waste Tyre Pyrolysis Plant (Take 10ton pyrolysis equipment as an example):
| 1.Main Part | ||||||||
| Item | Name | Specification(mm) | Quantity | Note | ||||
| (1) Main Pyrolysis System | ||||||||
| 1 | Reactor | ø2600*6600*16 | 1 unit | Q345R | ||||
| 2 | Motor | YCT200-4 5.5KW | 1 unit | Standard | ||||
| 3 | Reducer | JZQ500-48.57 | 1 unit | Standard | ||||
| 4 | Hearth | 6400*2300*600 | 1 unit | Q235B+ Refractory Materials | ||||
| 5 | Furnace seat | 6400*2300*180 | 1 unit | Q235B+ Refractory Materials | ||||
| 6 | Furnace shell | L=5400 | 1 pair | Q235B+ Refractory Materials | ||||
| 7 | Tug | ø245 | 4 unit | Standard | ||||
| 8 | Air outlet | ø325 | 1 unit | Standard | ||||
| 9 | Soft connection | DN300 | 1 unit | Standard | ||||
| 10 | Sealing | DN300 | 1 unit | Standard | ||||
| 11 | Atmolysis bag | ø900*1500*t6 | 1 unit | Q235B | ||||
| (2) Cooling Systems | ||||||||
| 12 | Buffer Tank | ø600*750*t4 | 1 unit | Q235B | ||||
| 13 | Box condenser | 5700*3000*2000 | 1 unit | Q235B | ||||
| (3) Non-condensable gas re-burned and dust collection system. | ||||||||
| 14 | Atomization dust collection | ø900*3750*t6 | 1 unit | Q235B+ nozzle+ Magnetic ring | ||||
| 15 | Chimney | ø325*9000 | 1 unit | Q235B | ||||
| 16 | Fan | Y5-47-5C 5.5KW | 1 unit | Standard | ||||
| 17 | Waste gas burner | 200,000 kcal | 3 unit | Standard | ||||
| 18 | Circulating pump | ISG40-160 2.2kw | 1 unit | Standard | ||||
| 19 | Blower | CZR 250W | 3 unit | Standard | ||||
| 20 | Water seal | ø800*1500 | 1 unit | Q235B | ||||
| (4) Oil storage and control section | ||||||||
| 21 | Oil Tank | ø1500*4500*t4 | 1 unit | Q235B | ||||
| 22 | Gear pump | KCB-83.3 2.2kw | 1 unit | Standard | ||||
| 23 | Electric control cabinet | Vertical | 1 unit | Standard | ||||
| (5) Pipe fittings, valve seals, etc. | ||||||||
| 24 | Mounting Accessories | Pipe fittings and accessories | Standard | Standard | ||||
| Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc. | ||||||||
| 2. Feeding System | ||||||||
| Item | Name | Specification | Quantity | Note | ||||
| 1 | Hydraulic Feeder | 80T Mobile | 1set | Option | ||||
3.Available fuels and specific data for pyrolysis
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
Profit Analysis
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
Do you have any special requirements? Our products can be customized.
Why Choose Us
1.Outstanding Features:
1). High Efficiency:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2). Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3). Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
2.Our Services
1).Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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