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Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Stee

Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire

Products Process

Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire1.Raw Materials

10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant

Waste tire
40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked.
Waste rubber


35%

 
Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
Waste chemical fiber carpet
30%
 
 
PMMA
80-85%
 
Plexiglass, acrylic, etc
PE material
95%
 
Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc.
PP material
90%
 
Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc.
PS material
90%
 
CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 

Sludge
70-80%
 
Oil-fiele contaminated soil

Aluminum plastic
It depends on the raw material
All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay
40-70%
 
All kinds of waste white soil filtered through oil.
Circuit board
10-35%
 
Various electronic products
Capacitance
5-30%
 
Various electronic products
Coal tarIt depends on the qualityThe viscous liquid produced during coal distillation.

Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

2.End Products 
1).Fuel oil
2).Carbon black
3).Steel wire
Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

3.Product Usage

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO4.Final Products Use:

Final ProductsYieldApplication
Fuel Oil40-45%

1.Heating material : sell to cement factory, glass factory,

Ceramic factory, electric power factory, steel making factory , boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-25%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8%-10%

1.Recycled into furnace to heat reactor

instead of coal/wood/oil/naturalgas. 
2.Store it then supply the pyrolysis equipment heating ,it's recycling.

 

List of pyrolysis plant

1. List of 12Tons/D Waste Tyre Pyrolysis Plant:

1.Main Part
Item

Name

Specification(mm)QuantityNote
(1) Main Pyrolysis System
1Reactorø2600*7500*161 unitQ345R
2MotorYCT500-4A  7.5kw1 unitStandard
3ReducerJZQ500-48.571 unitStandard
4
Hearth
 

ø7300*2300*600

1 unitQ235B+ Refractory Materials
5Furnace seatø7300*2300*1801 unit Q235B+ Refractory Materials
6Furnace shellL=76001 pairQ235B+ Refractory Materials
7Tugø2454 unitStandard
8Air outletø3251 unitStandard
9Soft connectionDN3001 unitStandard
10SealingDN3001 unitStandard
11Atmolysis bagø900*1500*t61 unitQ235B
(2) Cooling Systems
12Buffer Tankø600*750*t41 unitQ235B
13Box condenserø5700*3000*20001 unitQ235B
(3) Non-condensable gas re-burned and dust collection system.
14Atomization dust collectionø900*3750*t61 unitQ235B+ nozzle+ Magnetic ring
15Chimneyø325*90001 unitQ235B
16FanY5-47-5C 5.5KW1 unitStandard
17Waste gas burner200,000 kcal3 unitStandard
18Circulating pumpISG40-160 2.2kw1 unitStandard
19
Blower
CZR 250W3 unit Standard
20
Water seal
ø800*15001 unitQ235B
(4)  Oil storage and control section
21Oil Tankø1500*4500*t41 unitQ235B
22Gear pumpKCB-83.3 2.2kw1 unitStandard
23Electric control cabinetVertical1 unit Standard
(5)  Pipe fittings, valve seals, etc.
24Mounting AccessoriesPipe fittings and accessoriesStandardStandard
Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc.
2. Feeding System
ItemNameSpecificationQuantityNote
1Hydraulic Feeder80T Mobile1setOption

2.Specifications of 12 Tons /D Waste Tyre Pyrolysis Plant Project:
Raw material: Waste Tire(12 tons )
Oil output: 40%-45% (4-5.5tons)
Carbon output: 35% (4.2tons)
Steel Wire output:15%(1.8tons)
Gas output: 10-20% (400M3)
Heating material: Nature gas, coal, pyrolysis oil, wood

Heating method:Direct heat
Heating value:500-600 Kcal/ M3
Forms of work:Batch Type
Structure Type: Horizontal Rotation
Feeding way:Artificial feed, Hydraulic feed 
Operating pressure: Atmospheric pressure
Reactor speed: 0.4turn/minute
Material of reactor: boiler steel Q345R 
Thickness of reactor: 16 mm
Cooling mode: Water spray cooling
Transfer method: Gear transmission
Pyrolysis plant area needed:  200-300M2
20(Lengthen)x15M(width)x8M(Height) You also need prepare the feeding area, about 20 M2

Main products

(1). Batch Type Pyrolysis Plants

Performance Feature

Technological Process

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
(2). Semi-Continuous Type Pyrolysis Plants

Performance Feature

Technological Process

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

Why Choose Us

1.Outstanding Features:
1). High Efficiency:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2). Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3). Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

2.Our Services
1).Pre-Sale

♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

2).Selling

♦ Assist customers to plan and design the water and electricity equipment of the production site;

♦ To provide customers with a full set of operating instructions;

♦ Provide free training to the customer's equipment operators.

3).After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

3.Our Client
Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.

Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire

Packaging & Shipping

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.

For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
High Standards Used Tire Pyrolysis Plant to Oil

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:

1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)

5.What's your plan for this project ? 
6.The final product will be used for?
7.What's the environmental standard  in your  country?
8.What's the voltage in your country?
9.Other special requirements.


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

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