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Attribute:

No.ItemsContents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
2 Final products Fuel oil,carbon black,steel wire,flammable gas. 
3 P/N. LES-2600*7500
4 Capacity/24h 12Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 7.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) ≦85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 26
17 Reactor size(mm) Ø2600*7500
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 200-400m2
21 EU emission standard 100% non-pollution


High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

Company Profile

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch,founded in 2008 is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant.All of the machines aims to recycle waste to energy or other resource,which meet our mission.With years of technical R&D,we boast 10 technical patents,International CE,SGS,ISO certifications. Due to our excellent sales team and quality products,Our products have been sold to 130 countries and regions all over the world.Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence ,manufacturing and installing plants to staff training.  

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

Main products

(1)Batch Pyrolysis Plants

Performance Feature

  • Whole tyre feed,no need to break, which reduces cost.

  • Adopt multilevel cooling circulation to get more fuel oil.

  • Discharge process through pulse dust removal processing,no dust emissions.

  • Easy operation,high efficiency and 2-3 people to operate.

  • Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

  • Tyre transported to reactor by conveyor to pyrolyze.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

  • Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

  • Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
(2)Semi-Continuous Pyrolysis Plants

Performance Feature

  • Integral design, no need to precast foundation, quick and easy installation.

  • Airtight high temperature material feed, saving heating time and reduce the temperature loss.

  • Adopt multilevel cooling design to get more fuel oil.

  • Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

  • Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

  • Broken tyre transported to feeder firstly by conveyor, then to reactor.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

  • Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

  • Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

Product Parameters

Main Project Report of Pyrolysis plant :

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2Final productsFuel oil,  carbon black, steel wire,flammable gas.
3P/N.LES-2600*7500
4Capacity/24h12Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)26
17Reactor size(mm)&Oslash;2600*7500
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution

Products Process

Process technology of pyrolysis plant :

We have hydraulic feeding system for filling tire to the reactor .The waste tire burned to 180&deg;C, pyrolysis oil coming out ,for about 2 hours ,waste gas come out and can use flammable gas to burn the reactor. When temperature raise to 350&deg;C, the oil comes out heavily like a harvest Autumn. Burning going on for 8-10 hours, starts cooling the reactor.
Oil gas moves to Oil gas separator to separator heavy oil from oil gas as first filter.
And then move to the damping tank, it's use to separate carbon black to avoid it's flow into the tube in condenser to avoid the tube block .  
Box condenser is the main part of the whole pyrolysis process. It affects the oil yield of waste tire. We're proud of this condenser. Because it has good performance and easy to fix. It's our strength comparing to other manufacturers. 1.It has large cooling area in 5.7x2.7x1.5 meters. 2. And the tube is bonder than tubes in condenser tank. Their tubes are 20mm big and ours keeps for 133mm big. Their tubes used for a short time ,tubes are easily blocked and hard to clean. 3.What's more the tube is connected one by one by flange, whole tube has 180 meters long, oil gas has long time traveling in tube and can have a better cooling effect.Then oil gas turns into oil and stock into oil tank. After cooling ,some flammable gas moves into water seal to make gas clean and water seal is important part to keep safe operation in the process. 
Coming out from water seal, the flammable gas is used to burn to make the tire pyrolysis fast and fast. Cooling time for reactor will be 6 hours around.
High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

End products and useages

Final products use:

Final ProductsYieldApplication
Fuel Oil40-45%

1.Heating material : sell to cement factory, glass factory,

Ceramic factory, electric power factory, steel making factory , boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-25%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8%-10%

1.Recycled into furnace to heat reactor

instead of coal/wood/oil/naturalgas. 
2.Store it then supply the pyrolysis equipment heating ,it's recycling.

 

Features and Strength

A. Hydraulic feeding system , shorten the filling time, save labor salary costs, improve production efficiency.One hydraulic feeding machine fits for 3 sets pyrolysis plants.Now automatic type can move in 360 circle. 
B. No leaking with special high temperature flexible Graphite packing .
C. Fully enclosed carbon black discharging system.Automatic discharging by the reactor move forward or back-forward .No pollution caused by carbon black and will not flying out when discharging. 
D. Energy conservation and low cost on operation: Reactor shell is made of steel Q345R, and filled with refractor materials can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E. Our pyrolysis plant equipped with anti-explosion device, safety valves , emergency valves, pressure and temperature meters , vacuum pump, as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke . 
Smell during operation: Fully enclosed during the operation
Water pollution: No pollution at all. All water are recycling used.
Solid pollution: No solid pollution. All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G. Reactor Made of Q345R better than Q245R.Q345R has better performance under high temperature working environment than Q245R.
H. New design Box condenser ,make oil yield bigger to make more profit.

List of pyrolysis plant

Spare list of pyrolysis plant :

1.Main Part
Item

Name

Specification(mm)QuantityNote
(1) Main Pyrolysis System
1Reactor&oslash;2600*7500*161 unitQ345R
2Motor

YCT500-4A 7.5kw

1 unitStandard
3ReducerJZQ500-48.571 unitStandard
4
Hearth
 
7300*2300*6001 unitQ235B+ Refractory Materials
5Furnace seat7300*2300*1801 unit Q235B+ Refractory Materials
6Furnace shellL=76001 pairQ235B+ Refractory Materials
7Tug&oslash;2734 unitsStandard
8Air outlet&oslash;4251 unitStandard
9Soft connectionDN4001 unitStandard
10SealingDN4001 unitStandard
11Atmolysis bag&oslash;900*15001 unitQ235B
(2) Cooling Systems
12Buffer Tank&oslash;600*7501 unitQ235B
13Box condenser5700*3000*15001 unitQ235B
(3) Non-condensable gas re-burned and dust collection system.
14Atomization dust collection&oslash;900*37501 unitQ235B+ nozzle+ Magnetic ring
15Chimney&oslash;325*90001 unitQ235B
16FanY5-47-5C 5.5KW1 unitStandard
17Waste gas burner200,000 kcal3 unitStandard
18Circulating pumpISG40-160 2.2kw1 unitStandard
19
Blower
CZR 250W3 unit Standard
20
Water seal
&oslash;800*15001 unitQ235B
(4)  Oil storage and control section
21Oil Tank&oslash;1500*30001 unitQ235B
22Gear pumpKCB-83.3 2.2kw1 unitStandard
23Electric control cabinetVertical1 unit Standard
(5)  Pipe fittings, valve seals, etc.
24Mounting AccessoriesPipe fittings and accessoriesStandardStandard
Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc.
2. Feeding System
ItemNameSpecificationQuantityNote
1Hydraulic Feeder80T Mobile1setOption

  High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant


Packing&Shipping:

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

 

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant

High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant


FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)

5.The final product will be used for?
6.What's the voltage in your country?
7.What's the environmental standard  in your  country?
8.Other special requirements.
9.What's your plan for this project ? 


If interested, Call me for detailed pyrolysis plant cost report.

 

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.