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Attribute:

No.ItemsContents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/MSW/Oil Sludge/Aluminum plastic
2 Final products Fuel oil,carbon black,steel wire,flammable gas
3 P/N. LES-2200*6600
4 Capacity/24h 5Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 5.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) ≦85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 20
17 Reactor size(mm) Ø2200*6600
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 200-300m2
21 EU emission standard 100% non-pollution


5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black

5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black

Product Description

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.

Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.At present,the pyrolysis plant is divided into three types:batch type,semi-continuous type.

1.Comparison of different Operations:

NoOperationDescription
1Batch Type
Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system.
2Semi-Continuous Type
Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system.

3

Fully Continuous Type

Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system.

2.Raw Materials:
10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant

Waste tire
40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked.
Waste rubber
35%
 

Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
 
Waste chemical fiber carpet
30%
 
 
PMMA
80-85%
 

Plexiglass, acrylic, etc
 
PE material
95%
 

Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
 
PP material
90%
 

Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
 
PS material
90%
 
CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 
 
Sludge
70-80%
 
Oil-fiele contaminated soil

Aluminum plastic
It depends on the raw material
All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay
40-70%
 
All kinds of waste white soil filtered through oil.
Circuit board
10-35%
 
Various electronic products
Capacitance
5-30%
 
Various electronic products
Coal tarIt depends on the qualityThe viscous liquid produced during coal distillation.

Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

3.Final Products:
Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO
4.End Products Percentage and Useage:

End ProductsPercentageUseage
Fuel Oil40-45%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-20%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

 

Product Parameters

 1.Pyrolysis plant's technical parameters:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/MSW/Oil Sludge/Aluminum plastic
2Final productsFuel oil,carbon black,steel wire,flammable gas
3P/N.LES-2200*6600
4Capacity/24h5Ton/Batch
5Oil production(T)/24h4
6Power(KW)5.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)20
17Reactor size(mm)&Oslash;2200*6600
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request200-300m2 
21EU emission standard100% non-pollution

2.Available fuels and specific data for pyrolysis:

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400m&sup3;
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60m&sup3;/month
7Total power20kw
8Land area30m*10m

3.Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000&yen;/T=10000&yen;
4Fuel Cost0.45T*1200&yen;/T=540&yen;
5Labor (Daily)3P*200&yen;/D/P=600&yen;
6Electricity & Water200&yen;
7Other100&yen;
8Total Cost11440.00&yen;
9Oil Income10T*40%*2500&yen;/T=10,000.00&yen;
10Steel Tire Income10T*15%*2600&yen;/MT=3,900.00&yen;
11Carbon Black Income10T*35%*300&yen;/T=1,050.00&yen;
12Gross Income14,950.00&yen;
13Daily Net Income14,950.00&yen;&minus;11,440.00&yen;=3,510.00&yen;
14Monthly Net Income3,510/Day*25D=87,750.00&yen;
15Yearly Net Income87,750.00&yen;/M*11M=965,250.00&yen;

Why Choose Us

1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.

5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black

Packaging & Shipping


We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black

Our Advantages

Outstanding Features:
1.High Efficiency

&diams;Automatic feeding system, automatic dust-free discharging system.

&diams;Producing with special structure, Fully automatic Submerged arc welding technology.

&diams; Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.

2. Security:

&diams; Adopting automatic submerged-arc welding technology

&diams; All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

&diams; Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

&diams; Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

3. Environmental-friendly:

&diams;The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.

&diams; Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.

&diams; Smell during operation: Fully enclosed during the operation

&diams;Water pollution: No pollution at all.

&diams; Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Our services

1.Pre-Sale

&diams;Provide technical guidance and supporting equipment and materials;

&diams; Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;

&diams; Provide equipment exhibition hall for customers to visit, proofing and test machine.

2.Selling

&diams; Assist customers to plan and design the water and electricity equipment of the production site;

&diams; To provide customers with a full set of operating instructions;

&diams; Provide free training to the customer's equipment operators.

3.After-Sale

&diams;1 Years warranty for whole set machine;

&diams; During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

Our Client

Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.

5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)

5.The final product will be used for?
6.What's the voltage in your country?
7.What's the environmental standard  in your  country?
8.Other special requirements.
9.What's your plan for this project ? 


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.