Home > PRODUCTS > Pyrolysis plant >

Attribute:

No.ItemsContents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2 Final products Fuel oil,  carbon black, steel wire,flammable gas.
3 P/N. LES-2600*7500
4 Capacity/24h 12Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 7.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) ≦85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 26
17 Reactor size(mm) Ø2600*7500
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 300-400m2
21 EU emission standard 100% non-pollution


12ton Batch Type Recycling Waste Tire Plastic Rubber Pyrolysis Machine

12ton Batch Type Recycling Waste Tire Plastic Rubber Pyrolysis Machine

Our Workshop

 

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

Our Client


Waste Tyre/Plastic Scrap Rubber Recycling Batch Pyrolysis Plant

Our products

(1).Batch Pyrolysis Plants

Performance Feature

  • Whole tyre feed,no need to break, which reduces cost.

  • Adopt multilevel cooling circulation to get more fuel oil.

  • Discharge process through pulse dust removal processing,no dust emissions.

  • Easy operation,high efficiency and 2-3 people to operate.

  • Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

  • Tyre transported to reactor by conveyor to pyrolyze.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

  • Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

  • Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
(2).Semi-Continuous Pyrolysis Plants

Performance Feature

  • Integral design, no need to precast foundation, quick and easy installation.

  • Airtight high temperature material feed, saving heating time and reduce the temperature loss.

  • Adopt multilevel cooling design to get more fuel oil.

  • Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

  • Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

  • Broken tyre transported to feeder firstly by conveyor, then to reactor.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

  • Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

  • Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Product Description


12ton Batch Type Recycling Waste Tire Plastic Rubber Pyrolysis Machine
 

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
1.Main parts and function:
1).Name:Reactor
Material: A. Q345R steel professional for boiler
               B. Stainless steel:304 and 316 materials
2).Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.

3).Name:Cooling System

Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A. Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
         B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

4).Name:Carbon Black Discharging System and Carbon Black Collection System

Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.

5).Name:Dust Removal System

Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.

6).Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
2.Work flow:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
3.Pyrolysis process:
loading waste tire/plastic/rubber into reactor(2-3workers)
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
My suggestion :1).Regarding the feeding systems,I suggest buying a hydraulic feeding systems, which can use for two reactors' loading materials.Feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Thus can achieve continuous producing.2 men can load the material easily and fill in the reactor within 2 hours. While Manual feeding systems need 4 men load the materials and costs 3-4 hours. Comparing to Manually loading,It's save labors and save loading time.Further more,after one batch ,hydraulic feeding systems can load the materials directly to the reactor ,rather than cooling long time to 30ºC for loading manually.Save more time each batch. 
2).Generally,there is small bad smell when production,if the government is serious about this ,you can use Activated carbon adsorption unit and UV Photooxygen catalytic equipment to absorb the bad smell .

Product Parameters

1.Raw Materials
10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant

Waste tire
40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked.
Waste rubber
35%
 

Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
 
Waste chemical fiber carpet
30%
 
 
PMMA
80-85%
 

Plexiglass, acrylic, etc
 
PE material
95%
 

Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
 
PP material
90%
 

Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
 
PS material
90%
 
CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 
 
Sludge
70-80%
 
Oil-fiele contaminated soil

Aluminum plastic
It depends on the raw material
All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay
40-70%
 
All kinds of waste white soil filtered through oil.
Circuit board
10-35%
 
Various electronic products
Capacitance
5-30%
 
Various electronic products
Coal tar
It depends on the quality
The viscous liquid produced during coal distillation.

Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

2.Final Products
Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO
3.End Products Percentage and Useage:

End ProductsPercentageUseage
Fuel Oil40-45%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-20%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

4.Main Performance Parameter:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2Final productsFuel oil,  carbon black, steel wire,flammable gas.
3P/N.LES-2600*7500
4Capacity/24h12Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)26
17Reactor size(mm)&Oslash;2600*7500
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution

5.Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000&yen;/T=10000&yen;
4Fuel Cost0.45T*1200&yen;/T=540&yen;
5Labor (Daily)3P*200&yen;/D/P=600&yen;
6Electricity & Water200&yen;
7Other100&yen;
8Total Cost11440.00&yen;
9Oil Income10T*40%*2500&yen;/T=10,000.00&yen;
10Steel Tire Income10T*15%*2600&yen;/MT=3,900.00&yen;
11Carbon Black Income10T*35%*300&yen;/T=1,050.00&yen;
12Gross Income14,950.00&yen;
13Daily Net Income14,950.00&yen;&minus;11,440.00&yen;=3,510.00&yen;
14Monthly Net Income3,510/Day*25D=87,750.00&yen;
15Yearly Net Income87,750.00&yen;/M*11M=965,250.00&yen;

6.Available fuels and specific data for pyrolysis:

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400m&sup3;
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60m&sup3;/month
7Total power20kw
8Land area30m*10m

Why Choose Us

 

1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.

Waste Tyre Recycling to Fuel Oil / Carbon Black / Steel Wire Pyrolysis Machine for Sale

1.Our Advantages:
Outstanding Features:
(1).High Efficiency:

&diams;Automatic feeding system, automatic dust-free discharging system.

&diams;Producing with special structure, Fully automatic Submerged arc welding technology.

&diams; Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.

(2).Security:

&diams; Adopting automatic submerged-arc welding technology

&diams; All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

&diams; Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

&diams; Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

(3).Environmental-friendly:

&diams;The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.

&diams; Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.

&diams; Smell during operation: Fully enclosed during the operation

&diams;Water pollution: No pollution at all.

&diams; Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

2.Our services:
(1).Pre-Sale

&diams;Provide technical guidance and supporting equipment and materials;

&diams; Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;

&diams; Provide equipment exhibition hall for customers to visit, proofing and test machine.

(2).Selling

&diams; Assist customers to plan and design the water and electricity equipment of the production site;

&diams; To provide customers with a full set of operating instructions;

&diams; Provide free training to the customer's equipment operators.

(3).After-Sale

&diams;1 Years warranty for whole set machine;

&diams; During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.


3.Installation,Guarantee and Sales-after service:

(1). Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 150USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
 
(2). Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.

(3). Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage. 
The warranty does not cover the time required for the arrival of the new parts.

Special offer :The seller shall provide genuine parts with cost price and thchnical support for free in its whole lifespan.

Packaging & Shipping

12ton Batch Type Recycling Waste Tire Plastic Rubber Pyrolysis Machine12ton Batch Type Recycling Waste Tire Plastic Rubber Pyrolysis Machine

 

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)

5.The final product will be used for?
6.What's the voltage in your country?
7.What's the environmental standard  in your  country?
8.Other special requirements.
9.What's your plan for this project ? 


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
 

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.