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Attribute:

No.ItemsContents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
2 Final products Fuel oil,carbon black,steel wire,flammable gas
3 P/N. LES-2800*8000
4 Capacity/24h 15Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 7.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) ≦85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 28
17 Reactor size(mm) Ø2800*8000
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 300-400m2
21 EU emission standard 100% non-pollution


Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO

Our Workshop

Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISOCompany Profile:
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.
Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination
Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Product Description


Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO
 

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.

Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO
1.Main parts list of the tire recycling machine:

feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system

2.Work flow:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
3.Successful Cases:
(1).Batch Pyrolysis Plants Cases

Performance Feature

  • Whole tyre feed,no need to break, which reduces cost.

  • Adopt multilevel cooling circulation to get more fuel oil.

  • Discharge process through pulse dust removal processing,no dust emissions.

  • Easy operation,high efficiency and 2-3 people to operate.

  • Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

  • Tyre transported to reactor by conveyor to pyrolyze.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

  • Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

  • Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
(2).Semi-Continuous Pyrolysis Plants Cases

Performance Feature

  • Integral design, no need to precast foundation, quick and easy installation.

  • Airtight high temperature material feed, saving heating time and reduce the temperature loss.

  • Adopt multilevel cooling design to get more fuel oil.

  • Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

  • Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

  • Broken tyre transported to feeder firstly by conveyor, then to reactor.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

  • Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

  • Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

4.Comparison of different Operations:
At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.

NoOperationDescription
1Batch

Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system.

2Semi-continuous
Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system.

 
3Fully Continuous
Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system.

 

 

Product Parameters


Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO
 

1.Pyrolysis plant's technical parameters:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2Final productsFuel oil,  carbon black, steel wire,flammable gas.
3P/N.LES-2800*8000
4Capacity/24h15Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)28
17Reactor size(mm)&Oslash;2800*8000
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution

2.End Products Percentage and Useage:

End ProductsPercentageUseage
Fuel Oil40-45%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-20%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

3.Available fuels and specific data for pyrolysis:

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400m&sup3;
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60m&sup3;/month
7Total power20kw
8Land area30m*10m

4.Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000&yen;/T=10000&yen;
4Fuel Cost0.45T*1200&yen;/T=540&yen;
5Labor (Daily)3P*200&yen;/D/P=600&yen;
6Electricity & Water200&yen;
7Other100&yen;
8Total Cost11440.00&yen;
9Oil Income10T*40%*2500&yen;/T=10,000.00&yen;
10Steel Tire Income10T*15%*2600&yen;/MT=3,900.00&yen;
11Carbon Black Income10T*35%*300&yen;/T=1,050.00&yen;
12Gross Income14,950.00&yen;
13Daily Net Income14,950.00&yen;&minus;11,440.00&yen;=3,510.00&yen;
14Monthly Net Income3,510/Day*25D=87,750.00&yen;
15Yearly Net Income87,750.00&yen;/M*11M=965,250.00&yen;

Why Choose Us

1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.

Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO
1.Our Advantages:
The advantages of waste tire pyrolysis plant:
1). Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
 
2). Unique Craft Condensers: Condensers are divided into box condensers and tubular condensers.The cooling tubes we use is 15tubes, High condensing efficiency with more oil output. Good quality oil, longer life time, no jamming concerns and easy to maintenance to clean.
 
3).UV Photo-oxygen purifying device and activated carbon absorption device : Absorb bad smell in the waste gas from pyrolysis plant. Fit for 1-6 sets pyrolysis plants,purification and absorption, environmental friendly without pollution.
 
4). National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
 
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
 
6). Gas Recycling System: Store the flammable gas in pyrolysis process. Fully burned after recycling and utilization, saving fuel and preventing pollution.
The gas can be burned in next batch. 
If there are 2 ~ 6 sets of equipment, it is recommended to purchase Gas storage balloon, which can recover and store the remaining gas for next combustion and save coal, oil and natural gas.  Volume:100-500m3(according to your warehouse) Material: PP or TPU.  No leakage and sealed well. 

7). Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
 
8). National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.

9). A safety device with a safety valve can be designed at the furnace door. With safety valve to control the pressure to make sure the safety.


2.Our services:
(1).Pre-Sale

&diams;Provide technical guidance and supporting equipment and materials;

&diams; Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;

&diams; Provide equipment exhibition hall for customers to visit, proofing and test machine.

(2).Selling

&diams; Assist customers to plan and design the water and electricity equipment of the production site;

&diams; To provide customers with a full set of operating instructions;

&diams; Provide free training to the customer's equipment operators.

(3).After-Sale

&diams;1 Years warranty for whole set machine;

&diams; During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.


3.Installation,Guarantee and Sales-after service:

(1). Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 150USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
 
(2). Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.

(3). Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage. 
The warranty does not cover the time required for the arrival of the new parts.

Special offer :The seller shall provide genuine parts with cost price and thchnical support for free in its whole lifespan.


4.Our ClientWaste Tyre/Plastic Scrap Rubber Recycling Batch Pyrolysis Plant

Packaging & Shipping

  

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

Waste Tire/Waste Sludge/Waste Garbage Recycling Pyrolysis Plant with CE, ISO

FAQ

(1).What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
(2).What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
(3).How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
(4).What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard  in your  country?
7.Other special requirements.
8.What's your plan for this project ? 


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.