Home > PRODUCTS > Pyrolysis plant >

Attribute:

No.ItemsContents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
2 Final products Fuel oil,carbon black,steel wire,flammable gas
3 P/N. LES-2600*6600
4 Capacity/24h 10Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 5.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) ≦85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 23
17 Reactor size(mm) Ø2600*6600
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 300-400m2
21 EU emission standard 100% non-pollution


Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

Our Workshop

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

Product Description

The waste tire pyrolysis equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of pyrolysis equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional technology production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler in the operation process of the equipment can reach 180m, and the oil yield can reach 40% - 45%.

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO
1. Workflow of waste tire pyrolysis equipment:

loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.

2.Main Equipments of Pyrolysis Plant:
Latest Waste Tire Recycling Machine consists of six main system: reactor, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.

1).Name:Reactor
Material: A. Q345R steel professional for boiler
               B. Stainless steel:304 and 316 materials

Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO
2).Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.

15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant

3).Name:Cooling System

Function: The oil gas is cooled separately by condenser,cooling more thoroughly,higher oil yield,better oil quality.
Type:A. Box Condenser  Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
         B. Tubular Condenser  Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant

15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant

 

4).Name:Carbon Black Discharging System and Carbon Black Collection System

Function: Storage of recycled carbon black
15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant


5).Name:Dust Removal System

Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant

6).Name:Oil and Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant

3.The quick skimming of tyre retreading pyrolysis machine:
(1). feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Thus can achieve continuous producing.
 
(2). the whole tyre and plastics will be heating in the pyrolysis processing. The materials of reactor is Q345R boiler steel, thickness 16mm, which has the features of high pressure resistant , can bear 20-25Pa pressure.
 
(3). output products yield: you will get 40% fuel oil,35% carbon black, 15% steel wire and 10% flammable gas.(at present, the price of fuel oil is 3000-4000RMB/ton, steel wire is 2500-2700 RMB/ton in our country and carbon black is 700-800 RMB/ton )

 

Products Process

1.Raw Materials:
10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant2.Final Products:
Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

3. End Products Percentage and Useage:

End ProductsPercentageUseage
Fuel Oil40-45%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-20%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

4.Avaliable fuels and specific data for pyrolysis:

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400m³
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60m³/month
7Total power20kw
8Land area30m*10m

5.Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000¥/T=10000¥
4Fuel Cost0.45T*1200¥/T=540¥
5Labor (Daily)3P*200¥/D/P=600¥
6Electricity & Water200¥
7Other100¥
8Total Cost11440.00¥
9Oil Income10T*40%*2500¥/T=10,000.00¥
10Steel Tire Income10T*15%*2600¥/MT=3,900.00¥
11Carbon Black Income10T*35%*300¥/T=1,050.00¥
12Gross Income14,950.00¥
13Daily Net Income14,950.00¥−11,440.00¥=3,510.00¥
14Monthly Net Income3,510/Day*25D=87,750.00¥
15Yearly Net Income87,750.00¥/M*11M=965,250.00¥

Why Choose Us

1. More than 10 years experience in pyrolysis technology

2. Professional installation and manufacture team

3. Rich experience in foreign trade

4.Holding several items of China national patents , CE and ISO related with our technology and equipments.

Waste Tyre Recycling to Fuel Oil / Carbon Black / Steel Wire Pyrolysis Machine for Sale
The advantages of waste tire pyrolysis plant:
1). Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
 
2). Unique Craft Condensers: Condensers are divided into box condensers and tubular condensers.The cooling tubes we use is 15tubes, High condensing efficiency with more oil output. Good quality oil, longer life time, no jamming concerns and easy to maintenance to clean.
 
3).UV Photo-oxygen purifying device and activated carbon absorption device : Absorb bad smell in the waste gas from pyrolysis plant. Fit for 1-6 sets pyrolysis plants,purification and absorption, environmental friendly without pollution.
 
4). National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
 
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
 
6). Gas Recycling System: Store the flammable gas in pyrolysis process. Fully burned after recycling and utilization, saving fuel and preventing pollution.
The gas can be burned in next batch. 
If there are 2 ~ 6 sets of equipment, it is recommended to purchase Gas storage balloon, which can recover and store the remaining gas for next combustion and save coal, oil and natural gas.  Volume:100-500m3(according to your warehouse) Material: PP or TPU.  No leakage and sealed well. 

7). Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
 
8). National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.

9). A safety device with a safety valve can be designed at the furnace door. With safety valve to control the pressure to make sure the safety.


Installation, Guarantee and Sales-after service:
(1). Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 150USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
 
(2). Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.

(3). Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage. 
The warranty does not cover the time required for the arrival of the new parts.

Special offer :The seller shall provide genuine parts with cost price and thchnical support for free in its whole lifespan.

Successful Cases

(1). Batch Pyrolysis Plants Cases

Performance Feature

  • Whole tyre feed,no need to break, which reduces cost.

  • Adopt multilevel cooling circulation to get more fuel oil.

  • Discharge process through pulse dust removal processing,no dust emissions.

  • Easy operation,high efficiency and 2-3 people to operate.

  • Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

  • Tyre transported to reactor by conveyor to pyrolyze.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

  • Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

  • Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine
(2). Semi-Continuous Pyrolysis Plants Cases

Performance Feature

  • Integral design, no need to precast foundation, quick and easy installation.

  • Airtight high temperature material feed, saving heating time and reduce the temperature loss.

  • Adopt multilevel cooling design to get more fuel oil.

  • Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

  • Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

  • Broken tyre transported to feeder firstly by conveyor, then to reactor.

  • Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

  • Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

  • Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

  • Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Batch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis MachineBatch Recycling Waste Tire /Plastic to Fuel Oil Pyrolysis Machine

FAQ

(1).What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
(2).What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
(3).How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
(4).What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard  in your  country?
7.Other special requirements.
8.What's your plan for this project ? 


If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.