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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
2021 Environmental Tire/Plastic Convert to Oil Machine Used Tire/Plastic Pyrolysis Plant for Sale
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually.
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
Product Description
Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.
At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.
Comparison of different Operations:
| No | Operation | Description |
| 1 | Batch Type | Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement. Δ Special emission purification system. |
| 2 | Semi-Continuous Type | Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm. Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Special emission purification system. |
3 | Fully Continuous Type | Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day. Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period. Δ No need for foundation, easy to be transported to another project. Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying. Δ Special emission purification system. |
Batch Type Pyrolysis Machine:
Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Semi ContinuousType Pyrolysis Plant:
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
1.Broken tyre transported to feeder firstly by conveyor, then to reactor.
2. Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3. Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
4. Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
5. Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Fully Continuous Type Pyrolysis Plant:
Performance Feature
Internal screw rotatory pyrolysis. No coking.
Hot melt processing in advance, process generated HCL specially, more environmental protection.
Adopt multilevel cooling design, to get more fuel oil.
Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.
Enclosed production all the way, no leakage and no dust loss, environmental protection.
Exhaust gas multistage processed, gas discharge reach European Standard level.
Technological Process
Waste tyre and medical waste sent into fuel preheater by conveyor to melt. Process generated HCL specially.
Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.
After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil. After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.
Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.
Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.
Product Output Rate:
1. Fuel Oil: 40-45%
2. Carbon black: 35-40%
3. Steel wire: 15-20%
4. Flammable gas: 5-10%
Product Output Uses:
1. Fuel Oil:
1).Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.
2).Used for heavy oil generator for electricity generation.
3).Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
2. Carbon black:
1).Make it into pellet or briquette as heating material.
2). Make it into N220, N330, N550 or N660 which is widely used in tire making industry.
3). Make it into plastic grains then sold to plastic industry.
3. Steel wire:
1). Sell it to iron and steel factory directly.
2).Sell it to steel distributors.
4. Flammable gas:
1). Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.
2).Store it then supply the pyrolysis equipment heating,it's recycling.
Product Parameters
2021 Environmental Tire/Plastic Convert to Oil Machine Used Tire/Plastic Pyrolysis Plant for Sale
Pyrolysis plant's technical parameters:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil,carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2800*8000 |
| 4 | Capacity/24h | 15Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 28 |
| 17 | Reactor size(mm) | Ø2800*8000 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
The available fuel for pyrolysis processing
| NO. | Fuel |
| 1 | Oil(fuel oil, tyre oil, heavy oil etc...) |
| 2 | Natural gas |
| 3 | Coal |
| 4 | Firewood |
| 5 | Carbon black pellet |
Certifications
CE
ISO
Packaging & Shipping
Pyrolysis plants,one 40'FR is for the reactor,and the other 40'FR for the horizontal cooling condenser, 40'HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oil gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
Our Advantages
Outstanding Features:
1. High Efficiency
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
After Sales Service
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer:
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard in your country?
7.Other special requirements.
8.What's your plan for this project ?
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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