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Waste Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Waste Tire Recycle Pyrolysis Waste Plastic to Oil Plant
 

Company Profile

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, waste tyre oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination
Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Product Description


Main Equipments of Pyrolysis Plant:
Latest Waste Tire Recycling Machine consists of six main system: reactor, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.

Main parts and function:
1.Name:Reactor
Material:1). Q345R steel professional for boiler
              2). Stainless steel:304 and 316 materials

2.Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.

 

3.Name:Cooling System

Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:1). Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
         2). Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

 

4.Name:Carbon Black Discharging System and Carbon Black Collection System

Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
 

5.Name:Dust Removal System

Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
 

6.Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

Feathers of waste tyre pyrolysis recycling machine:
A. Batch and semi-continuous type machines to be chosen.
B. Best Quality and Security: With CE, ISO and SGS certificates.
C. Environmental protection, no pollution, even no emission at all.
D. High oil output: 40%~55% according to Tyre kinds, 75~90% yield from different oil kinds.
E. Advanced technology: No matter in batch systems or semi-continuous systems
F. Perfect sales-after service:Technicians available for overseas maintenance and guidance.
G. Easy operation: During operation, two people is OK.
H. Low consumption of energy
I. No waste generated during operation, all things useful and can be sold or used.


Equipment advantages:
(1). Automatic feeding and dust-free automatic slag discharge can save time of feeding and discharging, effectively reduce labor intensity and improve production efficiency;

(2). The equipment adopts unique structure and fully automatic submerged arc welding technology, which makes the equipment more even in heating and longer in service life;

(3). Design a reasonable condensation system, cooling more thoroughly, higher oil yield, better oil quality.

(4). The dust removal process enables the exhaust gas and dust emission to reach the"Gb13271- 2001 Boiler Air Pollutant Emission Standard."

(5). Equipped with safety and temperature control system, anti-leakage, anti-hidden danger, temperature automatic control, stable safety performance;

(6). Exhaust gas recovery system: full combustion after recovery, saving fuel and maximizing resource utilization;

(7). The whole set of equipment has compact layout, small floor space and convenient operation.


Output products Yield and uses:

Output 

Products

YieldApplication




Fuel Oil




45%-55%


1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.

 




Carbon Black




30%-35%


1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.

 


Steel Wire


30%-35%


1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.

 



Flammable 

Gas



8%-10%


1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

 

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant
Raw Materials:
Scrap Tire Recycle Pyrolysis Waste Plastic to Oil PlantEnd Products:
Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Available fuels and specific data for pyrolysis 

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400m³
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60m³/month
7Total power20kw
8Land area30m*10m

Technical Data:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
2Final productsFuel oil, carbon black, steel wire,flammable gas
3P/N.LES-2600*7500
4Capacity/24h12Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)26
17Reactor size(mm)&Oslash;2600*7500
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution


Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000&yen;/T=10000&yen;
4Fuel Cost0.45T*1200&yen;/T=540&yen;
5Labor (Daily)3P*200&yen;/D/P=600&yen;
6Electricity & Water200&yen;
7Other100&yen;
8Total Cost11440.00&yen;
9Oil Income10T*40%*2500&yen;/T=10,000.00&yen;
10Steel Tire Income10T*15%*2600&yen;/MT=3,900.00&yen;
11Carbon Black Income10T*35%*300&yen;/T=1,050.00&yen;
12Gross Income14,950.00&yen;
13Daily Net Income14,950.00&yen;&minus;11,440.00&yen;=3,510.00&yen;
14Monthly Net Income3,510/Day*25D=87,750.00&yen;
15Yearly Net Income87,750.00&yen;/M*11M=965,250.00&yen;

Successful Cases

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

 


Our service:
1.Quality warranty period: One year warranty for the main reactor
of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant
Certifications

CE

ISO 

Scrap Tire Recycle Pyrolysis Waste Plastic to Oil Plant

FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:

1.Raw material :Waste tyre or plastic ?

2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 

6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard  in your  country?
9.Other special requirements.

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
 

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+86-13523737997

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