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10Ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

10Ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.

At present, the pyrolysis plant is divided into three types: batch type,semi-continuous and continuous type.

1. Comparison of different Operations:

NoOperationDescription
1Batch
Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system.

 
2Semi-continuous
Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system.

 
3Fully Continuous
Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ  Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ  Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system.

 


Batch Waste Tire Oil Pyrolysis Machine

Batch type pyrolysis plant
 

Batch Waste Tire Oil Pyrolysis Machine

Semi-Continuous type pyrolysis plant


2. Feathers of waste tyre pyrolysis recycling machine:
A. Batch and semi-continuous type machines to be chosen.
B. Best Quality and Security: With CE, ISO and SGS certificates.
C. Environmental protection, no pollution, even no emission at all.
D. High oil output: 40%~55% according to Tyre kinds, 75~90% yield from different oil kinds.
E. Advanced technology: No matter in batch systems or semi-continuous systems.
F. Perfect sales-after service:Technicians available for overseas maintenance and guidance.
G. Easy operation: During operation, two people is OK.
H. Low consumption of energy.
I. No waste generated during operation, all things useful and can be sold or used.


Main parts list of tyre pryolysis recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system


3. Pyrolysis plant's technical parameters:

ItemsContents
Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
Final productsFuel oil, carbon black, steel wire, flammable gas.
P/NLES-2266LES-2666LES-2675LES-2880
Capacity/24h5Ton/Batch10Ton/Batch12Ton/Batch15Ton/Batch
Oil production(T)/24h2.7-3.23.6-44.5-55.4-5.8
Power5.5KW5.5KW7.5KW7.5KW
Cooling water(T/h)4568
Rotate speed(r/min)0.4
Heating typeDirect heat
Cooling typeWater-cooled
Noise(dB)<=85
OperatingIntermittent
Driving modeInternal gearExternal gear
Reactor materialQ345R/Q245R/310S+Boiler plate/Stainless steel
StructureHorizontal rotation
Host weight(T)20232628
Reactor size(mm)&Oslash;2200*6600&Oslash;2600*6600&Oslash;2600*7500&Oslash;2800*8000
Space needed200-300 square meters (Width:10m, Length:20m-30m)
Combustion value35-50m3
NoteWe supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material...
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood...


4. For 10T waste tire,it can produce final products which have different valuable application as below:

Final ProductsYieldApplication
Fuel Oil45%-55%
1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.

 
Carbon Black30%-35%
1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.

 
Steel Wire30%-35%
1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.

 
Flammable Gas8%-10%
1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.

 

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis5. Our service:
1.Quality warranty period: One year warranty for the main reactor.
of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's.
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

 


Certifications
CE
ISO 
10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

Packaging & Shipping

Pyrolysis plants,one 40'FR is for the reactor,and the other 40'FR for the horizontal cooling condenser, 40'HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oilgas.It'sproper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis


FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.


We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:

1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials.Which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?

6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard  in your  country?
9.Other special requirements.

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
10ton Used/Scrap Tire Recycling Plant to Oil by Pyrolysis

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