Home > PRODUCTS > Pyrolysis plant >

Attribute:

No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
2Final productsFuel oil, carbon black, steel wire,flammable gas
3P/N.LES-2800*8000
4Capacity/24h15Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)≦85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)28
17Reactor size(mm)Ø2800*8000
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2
21EU emission standard100% non-pollution


Environmental Waste Plastic Tyre to Fuel Oil Pyrolysis Plant

Brief introduction:

     Lefilter waste tire recycling equipment uses thermal decomposition technology to decompose macromolecules into smaller molecules when high temperature.
     At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type. 
It is 100% recycling equipment, not only a profitable business, but also helpful for improving the local environment, avoid garbage pollution.
     For 1T waste tire,it can produce final products which have different valuable application as below:

Final products Yield and uses:

Final Products Yield Application
Fuel Oil 45%-55% 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black 30%-35% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire 12%-15% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas 8%-10% 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it’s recycling.



Final-product.jpg

Technical Data:

Pyrolysis plant’s technical parameters:

Items Contents
Input-Raw Materials Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic
Final products Fuel oil, carbon black, steel wire, flammable gas
P/N LES-2266 LES-2666 LES-2675 LES-2880
Capacity/24h 6Ton/Batch 10Ton/Batch 12Ton/Batch 15Ton/Batch
Oil production(T)/24h 2.7-3.2 3.6-4 4.5-5 5.4-5.8
Power 5.5KW 5.5KW 7.5KW 7.5KW
Cooling water(T/h) 4 5 6 8
Rotate speed(r/min) 0.4
Heating type Direct heat
Cooling type Water-cooled
Noise(dB) ≦85
Operating Intermittent
Driving mode Internal gear External gear
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Structure Horizontal rotation
Host weight(T) 20 23 26 28
Reactor size(mm) Ø2200*6600 Ø2600*6600 Ø2600*7500 Ø2800*8000
Space needed 200-300 square meters (Width:10m, Length:20m-30m)
Combustion value 35-50m3
Note We supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material...
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood...

Available fuels and specific data for pyrolysis: 

No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)500kg/day
3Natural gas(for choice)400㎥
4Oil(for choice)300-350kg/day
5Electricity200kwh/day
6Water(recycled)60㎥ /month
7Total power20kw
8Land area30m*10m


Comparison of different Operations:

No Operation Description
 1Batch  
♦ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
♦  Auto screw carbon discharging , no dust flying , high efficiency.
♦  Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
♦ Special emission purification system.
 2  Semi-continuous  
♦  Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
♦  Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
♦ Auto screw carbon discharging , no dust flying , high efficiency.
♦ Special emission purification system.
 
 3 Continuous  
♦ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
♦ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
♦ No need for foundation, easy to be transported to another project.
♦ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
♦ Special emission purification system.
 

 

Company information:

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.As a promising Manufacturer, Supplier and Exporter of Waste Tyre Pyrolysis Plant, we are engaged in delivering only best quality and high performance rendering products, that are especially designed to cater different needs and require.

Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.

4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

.jpg


Our services:

1. Pre-Sale

♦Provide technical guidance and supporting equipment and materials;

♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;

♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

2. Selling

♦ Assist customers to plan and design the water and electricity equipment of the production site;

♦ To provide customers with a full set of operating instructions;

♦ Provide free training to the customer's equipment operators.

3. After-Sale

♦1 Years  warranty for whole set machine;

♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

Cases.jpg


Our advantages:
 

Outstanding Features:
1. High Efficiency:

♦Automatic feeding system, automatic dust-free discharging system.

♦Producing with special structure, Fully automatic Submerged arc welding technology.

♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.

2. Security:

♦ Adopting automatic submerged-arc welding technology

♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

3. Environmental-friendly:

♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply;

♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.

♦ Smell during operation: Fully enclosed during the operation

♦Water pollution: No pollution at all.

♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Customer-visiting.jpg



Packaging & Shipping:
 

Pyrolysis plants,one 40'FR is for the reactor,and the other 40'FR for the horizontal cooling condenser, 40'HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oil gas .It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

Packaging & Shipping.jpg


FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.


Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:

1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 

6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard  in your  country?
9.Other special requirements.

If interested, Call me for detailed pyrolysis plant cost report.

If you wanna to get more details about the above equipment,You can consult our professional engineer and specialized sales team.Leave a message in below form.We will contact with you ASAP.

  • E-mail: recycling@lefilter.com
  • Tel: +0086-13523737997
  • Fax: +86-373-3339377
  • Add: Headquarters:No. 9 Hongli Road,Muye District,Xinxiang City,Henan Province,China.
  • Factory:No.1 Chenfeng Road,Economy Development Zone,Shangqiu City,Henan Province,China.