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Small Portable 5Ton Waste Tyre Pyrolysis Plant

Brief introduction:

Lefilter waste tire recycling equipment uses thermal decomposition technology to decompose macromolecules into smaller molecules when high temperature.

At present the pyrolysis plant is divided into three types:batch type,semi-continuous,and continuous type.

It is 100% recycling equipment, not only a profitable business, but also helpful for improving the local environment, avoid garbage pollution.

For 1T waste tire,it can produce final products which have different valuable application as below:

Output products Yield and uses

Final ProductsYieldApplication
Fuel Oil45%-55%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.
               2. Used for heavy oil generator for electricity generation.
               3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black30%-35%1. Make it into pellet or briquette as heating material.
               2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry.
               3. Make it into plastic grains then sold to plastic industry.
Steel Wire12%-15%1. Sell it to iron and steel factory directly.
               2. Sell it to steel distributors.
Flammable Gas8%-10%1.Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.
               2.Store it then supply the pyrolysis equipment heating,it’s recycling.


Technical Data:

Pyrolysis plant’s technical parameters:

Input-RawMaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
Final productsFuel oil, N220, N330 carbon black, steel wire, flammablegas.
Oil production(T)/24h2.7-3.23.6-44.5-55.4-5.8
Cooling water(T/h)4568
Rotate speed(r/min)0.4
Heating typeDirect heat
Cooling typeWater-cooled
Driving modeInternal gearExternal gear
Reactor materialQ345R/Q245R/310S+Boiler plate/Stainless steel
StructureHorizontal rotation
Host weight(T)20232628
Reactor size(mm)Ø2200*6600Ø2600*6600Ø2600*7500Ø2800*6600
Space needed200-300 square meters (Width:10m, Length:20m-30m)
Combustion value35-50m3
NoteWe supply customized plant,we need some basic information:What kind of raw material torecycle?
               Tiresforcar, truck, motorbike...
               Plasticof PVC,PE, PP,PS,ABS,bags,acrylic,rubber, medical waste, oil sludge industrial waste material...What capacity do you need torecycleper day?(Ton)What fueldo you use?

Available fuels and specific data for pyrolysis


Comparison of different Operations:

1BatchCapacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
               Auto screw carbon discharging , no dust flying , high efficiency.
               Modular design condenser , more convenient for installation and transportation , Furnace door (shape andsize) can be designed based on client requirement.
               Special emission purification system.
2Semi-continuousCapacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
                Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
                Auto screw carbon discharging , no dust flying , high efficiency.
                Special emission purification system.
3Fully ContinuousCapacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbondischarging 24 hour per day.
                Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
                No need for foundation, easy to be transported to another project.
               Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
                Special emission purification system.


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