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Waste Tire Comprehensive Pyrolysis Equipment

Brief introduction:

Lefilter waste tire recycling equipment uses thermal decomposition technology to decompose macromolecules into smaller molecules when high temperature.

It is 100% recycling equipment, not only a profitable business, but also helpful for improving the local environment, avoid garbage pollution.For 1T waste tire,it can produce final products which have different valuable application as below:

  Final Products       Yield                                                      Application
Fuel Oil 45%-55% 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black 30%-35% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire 30%-35% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas 8%-10% 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it’s recycling.

Technical Data

ItemsContents
Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
Final products Fuel oil, N220, N330 carbon black, steel wire, flammable gas.
P/N HJA-7 HJA-8 HJA-9 HJA-10
Capacity/24h 6-7Ton/Batch 8 -9Ton/Batch 10-11Ton/Batch 12-13Ton/Batch
Oil production(T)/24h 2.7-3.2 3.6-4 4.5-5 5.4-5.8
Power 4KW 4.5KW 5.5KW 7.5KW
Cooling water(T/h) 4 5 6 8
Rotate speed(r/min) 0.4
Heating type Direct heat
Cooling type Water-cooled
Noise(dB) ≦85
Operating Intermittent
Driving mode Internal gear External gear
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Structure Horizontal rotation
Host weight(T) 20 23 26 28
Reactor size(mm) Ø2200*5100 Ø2200*6000 Ø2600*6600 Ø2800*6600
Space needed 200-300 square meters (Width:10m, Length:20m-30m)
Combustion value 35-50m3
Note We supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material...
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood...

FAQ 

Q1:What fuel does the plant need?
A: Any types, like natural gas, diesel oil,wood,etc.

Q2: How many operators are needed during processing?
A: It depends on equipment you buy,if it’s automatic,just 1 worker,otherwises,4-6 workers.

Q3: Will it need to cut the waste tires before feeding?
A:If you don’t want to cut,it’s ok.But we advise you cutting .It’ll be easier to process with high efficiency.

Q4: Will the tire steel wire need to be removed before feeding?
A: If you don’t want to remove,it’s ok.But we advise you removing it.The steel wire can be sold at better price and benefits you.

Q5: Is the oil yield stable?What does aspect it?
A: The above oil yield is theoretical value,but many factors would affect the oil yield.
.Raw material:different tire would have a different oil yield, bigger tires would have a higher oil yield.
.During the tires using and storage, oxidation degree would affect the oil yield of the material.
.Environmental temperature would influence temperature of the condensing water, which directly affect the oil yield, we can used a water condensing tower to keep the condensing water cool.
4) The pyrolysis plant operation would affect the condensing efficient, proper control of fire and heating would ensure efficient oil condensing and oil quality.

Q6: Is there bad smell during the pyrolysis processing?
A: The entire processing is in sealed, no oil or gas is outlet, so there’s no bad smell during processing. But slight smell would produced during oil transfer.

Q7: How to clean the emission to meet environmental standard?
A:After our engineers over 10 years test&improvement,now it is 0 emission.Our pyrolysis equipment is sealed,there is purification system and the gas also can be burned as fuel for the operation,it’s environmental recycling totally.

Q8: How about your after-sales service?
A: We have experienced after-sales service engineers and staff, who’s always ready to install and guide to operate it.
 
Q9: Can I mix tire, plastic or other together to operate?
A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.

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